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What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
2026-04-30

ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves.   These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation.   Complete Manufacturing Process   Step 1: Material Selection   Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ●  Carbon steel for general oil and gas service ●  Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ●  Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control.   Step 2: Forging   This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications.   Step 3: Machining   After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation.   Step 4: Welding (Hardfacing of Sealing Surfaces)   This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...

Automatic goggle valve actuator types Electric vs. Hydraulic
Automatic goggle valve actuator types Electric vs. Hydraulic
2026-04-24

In applications requiring remote operation or frequent switching, an automatic line blind valve is typically equipped with either electric or hydraulic actuation. The fundamental difference between the two does not lie in whether they can be used, but in their load capacity, response characteristics, environmental adaptability, and system complexity.   1. Electric Actuation (Electric Actuated Line Blind Valve)   Electric actuation uses a motor combined with a reduction gearbox to generate torque, driving the blind plate to complete the switching operation. Selection logic: ● If power supply on site is stable → electric actuation should be prioritized ● If remote control or automation integration (DCS/PLC) is required → electric actuation is more straightforward ● If switching frequency is relatively high → electric actuation allows better control of operation speed   Key features: ● Simple control: can be directly integrated into control systems, enabling remote operation and position feedback ● Compact structure: no additional hydraulic power unit required ● Lower maintenance requirements: routine checks mainly involve the motor and gearbox   Limitations: ● If valve size is large or high thrust is required → electric actuation may have insufficient torque ● If the environment is high-temperature, hazardous (explosive), or dusty → higher electrical protection standards are required (e.g., ATEX) ● If power supply is unstable or frequently interrupted → reliability may decrease   Conclusion:If the application involves standard automation requirements and moderate load conditions, electric actuation is generally the preferred solution.   2. Hydraulic Actuation (Hydraulic Actuated Line Blind Valve)   Hydraulic actuation generates thrust through hydraulic fluid pressure, making it suitable for high-load applications. Selection logic: ●  If valve size is large (e.g., DN300 and above) → hydraulic actuation should be prioritized ●  If high thrust is required or resistance/sticking needs to be overcome → hydraulic actuation is more stable ●  If a hydraulic system is already available on site → integration cost is lower   Key features: ●  High thrust output: suitable for heavy-duty blind plates or high-pressure pipelines ●  Stable operation: provides continuous output with strong resistance to shock loads ●  Good controllability: enables precise control through pressure regulation   Limitations: ●  If no hydraulic power unit is available on site → system complexity increases ●  If ambient temperature variation is significant → hydraulic fluid performance may fluctuate ●  If maintenance is insufficient → leakage issues are more likely to occur   Conclusion:If the application involves high load and high reliabili...

 DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
2026-04-17

Recently, DERVOS Valve successfully passed the audit by the American Petroleum Institute (API). The company’s API Spec 6D certification for pipeline valves has been renewed, and the API 600 certification has also been issued. Both certificates are valid through 2029.   What is an API6D certificate?   API 6D is an internationally recognized standard for valves used in oil and gas pipeline transportation systems. It covers the full process requirements for design, manufacturing, and inspection of products such as ball valves, gate valves, and check valves. The certification typically requires renewal audits every three years.     What is an API600 certificate?   API 600 is an internationally recognized standard for steel gate valves used in oil and gas refinery applications. It defines requirements for design, materials, manufacturing, inspection, and testing. This certification is generally subject to renewal every three years to maintain validity.   According to available information, the audit covered multiple aspects, including quality management system operation, production process control, inspection equipment calibration, and personnel qualifications. During the audit, the API inspection team conducted an on-site review of the entire process at DERVOS Valve, from raw material procurement to final product delivery.   A representative from the company’s quality department stated that DERVOS Valve has been continuously improving its standardized system management and has established a quality control system covering the full product lifecycle. Key production processes are supported by standardized work instructions, and inspection records are fully traceable to individual orders.   The successful renewal of these certifications demonstrates that DERVOS Valve continues to meet API requirements in product manufacturing and quality assurance within the industrial valve sector. It also supports the company’s qualification to supply products for international projects such as oil and gas pipelines and LNG receiving terminals.   The company stated that it will continue to focus on standardized production and process management to ensure the effective operation of its quality management system.

Swing-Type Blind Valve

The blind valve (also known as spectacle valve, sector valve, or slide valve) is a specialized valve that achieves absolute isolation and physical separation of pipeline media. Its core mechanism—switching between a solid blind plate and a through-hole plate—enables zero-leakage safety isolation through a physical barrier, distinguishing it from ordinary valves. In terms of operation and structure, its valve plate moves like a gate (lifting or rotating) to cut off media, so it is also considered a type of gate valve.  It is widely applied across the petrochemical, chemical, power, environmental, and metallurgical sectors—particularly in gas pipelines where toxic or explosive media require safe shut-off, hence the name “metallurgical valve.” Typical use cases include pipeline maintenance, energy isolation before equipment servicing, rapid line isolation, reducing operational downtime, and streamlining pipeline expansions or retrofits.




Line Blind Valve Category

  • #
    Swing Type Line Blind

    Built for quick shut-off and zero leakage, featuring:

    · Size range: 1/2'' to 160'' (DN15 to DN4000)

    · Pressure range: Class 150 to 600 (PN0.05 to PN16)

  • #
    Spectacle Blind Valve

    Built for positive isolation and visual line status confirmation, featuring:

    · Size range: 1/2'' to 48'' (DN15 to DN1200)

    · Pressure range: Class 150 to 2500 (PN16 to PN420)

  • #
    Sliding Type Line Blind

    Built for 100% positive isolation and compact pipeline integration, featuring:

    · Size range: 1/2" to 100" (DN15 to DN2500)

    · Pressure range: Class 150 to 2500

 


Size, Pressure and Material Range of Line Blind Valves

 

Size: from 2'' to 60'' (from DN 50 to DN 1500)

Pressure: from 0.1 MPa to 0.6 MPa (low pressure), up to Class 1500 upon request

Material: Carbon Steel, Stainless Steel, Alloy Steel, High-Temperature Alloy


Features of Line Bilnd Valves

 

Positive Isolation, Zero Leakage
Solid metal blind plate provides physical line separation, fully compliant with Double Block and Bleed safety standards.

Reliable Sealing Performance
Available with metal-to-metal hard seals, rubber, or FKM composite sealing systems. Leakage rates meet ANSI Class VI requirements.

Compact Design, Light Weight
Smaller envelope dimensions and lower weight compared to conventional gate valves, enabling easier installation and reduced pipe stress.

Suitable for Severe Service Conditions
Resistant to dust, particulate contamination, coking, and high temperatures (metal seat option available for elevated temperature applications).

Built-in Expansion Capability (Long Series Models)
Compensates for pipeline thermal expansion and contraction, minimizing installation stress and protecting connected equipment.

Flexible Operation Options
Manual, electric, pneumatic, or hydraulic actuation available. Supports remote interlock with PLC or DCS control systems.

 


Line Blind Valve Application

 

1. Oil and Gas Industry

Ball valves for the oil and gas industry, suitable for oil and gas transportation, tank isolation, and pigging operations.

2. Chemical and Pharmaceutical Industry

Suitable for the handling of corrosive media and integration into reaction systems.

3. Power Industry

Suitable for steam transport, cooling water systems, and auxiliary systems in power generation equipment.

4. Water Treatment and Environmental Protection Projects

Suitable for municipal water supply, wastewater treatment, desalination projects, and pollution control systems.

5. Building and HVAC Systems

Suitable for water supply, heating, and air conditioning systems.


 

Line Blind Valve Application Cases

DERVOS supplied a 10" 150LB swing type line blind valve for NOIC's petroleum storage terminal in Zimbabwe, enabling positive isolation without depressurization and ensuring zero-leakage safety for flammable media service. READ MORE


Line Blind Valve FAQS

 

Q: What is a line blind valve and how does it work?

A: A line blind valve (spectacle blind / line blind) provides 100% positive isolation by inserting a solid metal plate into the pipeline. It switches between open (spacer) and closed (blind) positions manually or automatically, ensuring zero leakage for gas, toxic, or critical pipelines.

 

Q: Spectacle blind vs line blind valve – what’s the difference?
A: A spectacle blind is a passive component requiring unbolting and manual rotation (several workers, hours). A line blind valve is a permanently installed device with a drive mechanism, allowing one operator to switch in seconds/minutes without tools – better ROI for frequent blinding operations.

 

Q: Line blind valve vs gate valve – which one for isolation?
A: Gate valves rely on seals and can leak (non-proven isolation). Line blind valves provide physical solid plate barrier – guaranteed zero leakage for toxic/flammable media, maintenance, and HSE-critical applications. Gate valves are for routine flow control; line blinds for absolute safety.

 

Q: Double block and bleed valve vs line blind valve – which isolation method is safer for long-term maintenance in critical process lines?

A: DBB valves use two seals with a bleed port – convenient for routine temporary isolation during normal operations, but seals can degrade or fail over time. Line blind valves provide positive isolation with a solid metal plate that physically separates the pipeline, eliminating seal failure risk entirely. Choose a line blind for long-duration maintenance, turnarounds, and any application requiring guaranteed zero-leakage performance for personnel safety or environmental protection.

 

Q: How to maintain a line blind valve?

A: Line blind valves require minimal routine maintenance. For manual and gear-operated models, inspect sealing surfaces and lubricate the drive mechanism every 6 to 12 months. For enclosed non-spill types, check the purge port and seal integrity periodically. To ensure long-term sealing performance, cycle the valve quarterly if it remains in one position for extended periods—this prevents plate sticking from media buildup. Since positive isolation relies on a solid metal plate rather than soft seats, there is no seal degradation to manage, making line blind valves inherently low-maintenance compared to other isolation valve types.

 


Tags

Spectacle blind valve | sliding type line blind | swing type line blind | API 6D line blind | ANSI B16.34 spectacle blind | zero leakage blind valve | pneumatic line blind valve | electric operated blind valve | high pressure line blind | high temperature blind valve | stainless steel spectacle blind | carbon steel line blind | Steam line blind | class 150 to class 2500 blind valve | blast furnace gas blind valve | toxic gas isolation valve | positive isolation blind

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