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Installation of Large Diameter Ball Valves
Installation of Large Diameter Ball Valves
2026-03-09

Large diameter ball valves are commonly used in industries such as petroleum and chemical processing, power generation, long-distance pipeline transportation, and large-scale water treatment systems. If installation is not performed correctly, it may lead to sealing leakage, valve jamming, or structural stress damage. Therefore, proper installation practices are essential to ensure long-term stable operation.   1. Pre-installation Inspection   If pre-installation inspection is insufficient, operational failures are more likely to occur during service. First, inspect the valve body for transportation damage. If scratches, impact marks, or deformation are found on the valve body or sealing surfaces, installation should be stopped and the supplier should be contacted.   Next, verify valve model, pressure rating, and connection standards. If the system design pressure does not match the valve pressure class, operational safety risks may occur. For example, if a low-pressure class valve is mistakenly used in a high-pressure pipeline system, the valve body may experience plastic deformation under water hammer impact.   It is also necessary to check the condition of the ball surface and sealing rings. If there are scratches on the ball surface, sealing performance will be reduced. This is especially critical in gas transmission systems where micro-leakage is more likely.   2. Installation Direction   Large diameter ball valves usually have a flow direction marking. If the installation direction is incorrect, the following problems may occur: If the fluid flow direction matches the design direction, the operating torque will remain more stable. If the valve is installed in reverse, the stem may experience increased mechanical load, which will accelerate stem wear during long-term operation. For double-seal bidirectional ball valves, although bidirectional flow is allowed, installation according to the marked flow direction is still recommended to ensure more uniform sealing stress distribution. In high-temperature or steam systems, if the installation direction is incorrect, thermal expansion may accelerate sealing ring aging.   3. Pipeline Stress Control   Large diameter ball valves are heavy. If installed without proper support, additional bending moments may be transferred to flange connections. If pipeline systems experience axial displacement, pipeline supports should be installed for segmented fixation. If support structures are not provided, the valve body may bear long-term gravitational tensile load, eventually causing flange seal failure. It is generally recommended to install independent supports on both sides of large diameter ball valves. If the pipeline system is subject to thermal expansion and contraction, expansion compensation devices must be installed; otherwise, sealing surfaces may gradually fail.   4. Bolt Tightening Process   Flange connections of large diameter ball valves usually ...

Unite Strength, Create the Future Together --Dervos Annual Grand Event Successfully Concluded
Unite Strength, Create the Future Together --Dervos Annual Grand Event Successfully Concluded
2026-03-02

This year’s Dervos annual conference was noticeably more grand and well-organized than in previous years.   In the morning session, each department delivered its annual work summary, reviewing key projects and achievements over the past year. Teams also openly shared the challenges encountered during implementation and the practical experience gained along the way.   Through this cross-department exchange, everyone developed a clearer understanding of one another’s responsibilities and workflows, laying a stronger foundation for future collaboration and communication.     In the afternoon session, the Outstanding Employee awards were presented. Each nominee shared their work achievements and practical experience, demonstrating a strong sense of responsibility and execution across different roles. It is precisely this proactive mindset, collaborative spirit, and down-to-earth working approach of Dervos employees that drives the team steadily toward its shared goals.     Showing up on time every single day throughout the year — that’s quite an achievement. Ian has now received the Perfect Attendance Award for two consecutive years.     During the annual conference, Dervos also presented medals and exclusive commemorative gifts to employees who have completed five years of service.     Dervos values the long-term dedication and consistent commitment of its team members, and sincerely appreciates the trust and contributions they have made over the years. For many at Dervos, the company is not only a platform for professional growth, but also a stage where shared goals and collective efforts come to life. In the evening, the annual conference transitioned into the banquet segment. Performances and interactive games were seamlessly interspersed, creating a relaxed yet organized atmosphere.     Laughter and cheers echoed throughout the venue, and in the moment the camera shutter clicked, the excitement and joy were captured in a single frame.     Eric said: "Let’s dream together, DERVOS's dream. A dream where we all play a part, piece by piece, it becomes a reality." For Dervos, the annual meeting is not just about "summarizing the year," but about bringing our hearts together, strengthening our resolve in doing the same thing, and then continuing to move forward, step by step, with steady progress.            

What Is the Difference Between Plug Valves and Ball Valves?
What Is the Difference Between Plug Valves and Ball Valves?
2026-02-20

Ball valves and plug valves differ significantly in several aspects, including structure, operating principle, mode of operation, flow control capability, sealing performance, and application scenarios. These differences enable the two types of valves to perform distinct roles in their respective fields.   Structural Differences   The ball valve, a design evolved from the plug valve, utilizes a spherical element as its core component. By rotating the ball 90° around the stem axis, the valve can be opened or closed. Its structure is straightforward, consisting primarily of a spherical closure element with a through-bore housed within the valve body.   In contrast, the structure of a plug valve is more complex. It comprises multiple components such as the valve body, bonnet, plug, seat, and stem. The closure element is a cylindrical or tapered plug that controls flow by rotating 90°, aligning or misaligning the port in the plug with the flow passage in the valve body to achieve opening or shutoff.   Operating Principle   The operating principle of a ball valve relies on the rotation of the ball to control the on-off flow of fluid. When the ball is in tight contact with the valve seat, the clearance between them is completely sealed, thereby preventing fluid leakage. When the ball rotates to a position disengaged from the seat, the fluid is allowed to flow freely through the passage inside the valve body.   The operating principle of a plug valve differs in that it primarily controls the flow passage by rotating the plug element to open or close the valve. In a plug valve, the plug is connected to the stem and rotates together with it to achieve flow control. The closure element is a tapered plug with a port, and the flow passage is designed to be perpendicular to the axis of the plug. This configuration enables the plug valve to operate more efficiently and reliably during opening and closing.   The operation of a ball valve is notably simple, requiring only a 90-degree rotation to achieve opening or closing. This design allows the flow passage to be opened or shut off quickly and smoothly when the ball is rotated by 90 degrees, providing both convenience and efficiency. In addition, ball valves offer relatively low flow resistance in the fully open or fully closed position, making them particularly suitable for applications that require rapid on-off operation.   By contrast, the operation of a plug valve is comparatively more complex, as several turns are typically required to complete the opening or closing action. The valve plug is designed in a cylindrical or tapered form and regulates fluid flow through rotation. Nevertheless, plug valves demonstrate excellent performance in flow regulation, enabling precise adjustment of the flow passage diameter and accurate control of flow rate. However, due to the relatively complicated operating process, plug valves are not well suited for frequent operation...

BALL VALVE

DERVOS Ball valves have the advantages of small torque value, smooth channel, good sealing performance and easy operation. It is easy to realize automatic control and remote control.

 

As a leading ball valve manufacturer in China, DERVOS offers a wide range of products designed for diverse industrial applications, Whatever your requirements, you can find the right solution with us.

 

Typically, our lead time is 30 to 60 days Ex Works after order confirmation. To meet urgent customer demands, we also keep products readily available in stock for immediate delivery. This makes our products a trusted choice for importers, distributors, and end-users, solidifying our reputation as a reliable ball valve brand in China.


Ball Valve Category

  • #
    Cryogenic Ball Valve
    Designed for low temperature offering:  
    · Temperature range: -196°C to -50°C  
    · Size range: 1/2'' to 24'' (DN15 to DN600)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Fully Welded Ball Valve
    1 piece welded body, 2-piece, 3-piece welded body ,featuring:  
    · Size range: 2'' to 32'' (DN50 to DN800)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Twin Ball DBB Valve
    Provide reliable double block and bleed functionality for critical applications, offering:
    · Size range: 2'' to 24'' (DN50 to DN600)
    · Pressure range: Class 150 to 2500 (PN16 to PN400)
  • #
    Lined Ball Valve
    100 % positive isolation, no line spreading required, offering:  
    · Size range: 1/2'' to 24'' (DN15 to DN600)  
    · Pressure range: Class 150 to 300 (PN6 to PN25)  
  • #
    High Pressure Ball Valve
    ball valve 2000 psi, 3000psi, 5000 psi, ensure reliability under extreme pressures, with:  
    · Size range: 1/2'' to 48'' (DN15 to DN1200)  
    · Pressure range: Class 600 to 2500 (PN100 to PN400)  
  • #
    Multi Way Ball Valve
    Offer versatile flow control with 2-way, 3-way, or 4-way ball valves, with:  
    · Size range: 1'' to 24'' (DN25 to DN600)
    · Pressure range: Class 150 to 2500 (PN16 to PN400)
  • #
    Trunnion Mounted Ball Valve
    Built for high-pressure stability and low operating torque, featuring:  
    · Size range: 1'' to 60'' (DN25 to DN1500)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Top Entry Ball Valve
    Designed for easy in-line valve maintenance, offering:  
    · Size range: 2'' to 60'' (DN50 to DN1500)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Floating Ball Valve
    Provide excellent sealing through the self-centering action of the ball under pressure, offering:  
    · Size range: 1/2'' to 8'' (DN15 to DN200)  
    · Pressure range: Class 150 to 300 (PN6 to PN40)  


Size, Pressure and Material Range of Ball Valves

 

Size: from 1/4'' to 60'' (from DN 6 to DN 1500)

Pressure: from Class 150 to Class 2500 (from PN 10 to PN 400)

Material: Carbon Steel, Stainless Steel, Alloy Steel, Duplex Stainless Steel, Nickel Alloy, Ceramic, etc.


Features of Ball Valves

 

1. Low Fluid Resistance for Efficient Flow

The full-bore design minimizes pressure drops, making ball valves ideal for high-flow applications.

2. Exceptional Sealing Performance

Soft or metal seals provide reliable bidirectional sealing, suitable for high-pressure and high-temperature environments.

3. Quick and Simple Operation

Requires only a 90° turn to fully open or close, enabling fast and easy operation.

4. Compact Design for Space Savings

Lightweight and compact, ball valves are ideal for tight installation spaces and reduce pipeline load.

5. Automation-Friendly

Compatible with pneumatic and electric actuators for seamless integration into automated systems.

6. Various Operation Modes Available

Ball valve electric actuator, gear operated ball valve, pneumatic ball valve actuator, manual ball valve, lever operated ball valves, hydraulic operation, combined operation, etc.

7. Various Connection Modes Available

Flanged ends connection, threaded connection, ball valve npt thread, butt welded connection, socket welded connection, wafer connection, etc.


Ball valve Application

 

1. Oil and Gas Industry

Ball valves for the oil and gas industry, suitable for oil and gas transportation, tank isolation, and pigging operations.

2. Chemical and Pharmaceutical Industry

Suitable for the handling of corrosive media and integration into reaction systems.

3. Power Industry

Suitable for steam transport, cooling water systems, and auxiliary systems in power generation equipment.

4. Water Treatment and Environmental Protection Projects

Suitable for municipal water supply, wastewater treatment, desalination projects, and pollution control systems.

5. Building and HVAC Systems

Suitable for water supply, heating, and air conditioning systems.


 
Ball Valve Application Cases
DERVOS provides high performance ball valves for MOL's refinery in Hungary, delivering reliable, customized solutions. MOL praises DERVOS for its quality, durability, and exceptional performance. READ MORE

Ball Valve FAQS

 

What is a top entry ball valve?

Is a ball valve a shut-off valve?

Does A Ball Valve Need to be Fully Open?

Why Does the Ball Valve Leak?

Comparison and Analysis of Orbit Ball Valves and Conventional Ball Valves

Common Faults and Solutions of Y-shaped Ball Valve

How to Choose A Ball Valve? Advantages of Ball Valves?

 


Tags

api 6d ball valve | high temperature ball valves | pneumatic actuated ball valves | jacket ball valve | cast steel ball valve | large size ball valve | fully welded ball valve in stock | stainless ball valve | API 607 ball valve | API 608 ball valve | ISO 17292 ball valve | ISO14313 ball valve

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