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What Are the Types of Disc Designs in Globe Valves?
What Are the Types of Disc Designs in Globe Valves?
2025-09-18

Have you ever faced the challenge of selecting the right globe valve disc during pipeline system design or operation? When using a globe valve to control fluid flow, the disc type directly affects sealing performance, flow regulation, and suitability for specific conditions. Understanding the types of discs and their applications can help you make faster, more accurate selections and improve overall system efficiency.   Flat / Standard Disc   Features: The disc has a flat sealing surface, simple structure, and relatively low manufacturing cost. Applications: Commonly used for water, steam, air, and other low-viscosity media. Suitable for medium to low-pressure systems.   Pros & Cons: Provides basic and reliable shutoff, but sealing reliability is moderate. Under long-term high pressure or high temperature, the sealing surface may wear more quickly.   Conical / Tapered Disc   Features: The disc is conical in shape, matching the sealing surface of the valve seat with a smaller contact area. Applications: Ideal for high-pressure conditions or systems requiring precise shutoff, such as steam and oil pipelines. Pros & Cons: Offers excellent sealing performance, but requires greater operating torque for opening and closing.     Plug / Concave Disc   Features: The disc surface is slightly convex, forming point contact with the valve seat, offering high sealing precision. Applications: Suitable for gases, liquids, and some corrosive media, allowing effective flow regulation.   Pros & Cons: Manufacturing cost is higher, but sealing performance and wear resistance are superior to flat discs.   Double Disc   Features: A large disc contains a smaller inner disc. Applications: Commonly used in high-pressure, large-diameter valves. It helps balance pressure and extend valve service life. Pros & Cons: Structurally more complex and more expensive, but ideal for high-pressure, large-diameter applications.     Conclusion     Globe valve discs come in a variety of types, each with unique advantages and suitable working conditions. When selecting a disc, consider the medium type, pressure, temperature, and flow requirements. Choosing the correct disc ensures reliable system sealing, extends valve life, and reduces maintenance costs.

Which Inspection Reports Must Be Requested from the Supplier When Purchasing Gate Valves
Which Inspection Reports Must Be Requested from the Supplier When Purchasing Gate Valves
2025-09-12

If you have ever experienced project delays due to valve quality issues, or are in the process of selecting qualified valve suppliers for an upcoming industrial project, then understanding the essential inspection reports required when purchasing gate valves becomes critically important. As a key control component in piping systems, the quality of a valve directly affects the safety and reliability of equipment operation. Therefore, when purchasing gate valves, buyers should not only focus on price and delivery time but also ensure that the supplier can provide complete inspection reports.   Mandatory Inspection Reports   ● Material Test Report (MTR) Purpose: To verify that the main components of the valve, such as the body, bonnet, and stem, meet the specified material standards (e.g., ASTM, DIN, EN). Importance: Prevents valve failure under corrosive or high-pressure conditions due to substandard materials.   ● Pressure Test Report Hydrostatic Test: Checks the valve’s strength under the specified pressure. Air Tightness Test: Ensures the valve does not leak at operating pressure. Importance: Confirms that the valve meets the required design pressure rating.   ● Dimension Inspection Report Content: Verifies whether valve structural length, flange dimensions, wall thickness, etc., comply with design and standards (ANSI, EN, GB). Importance: Ensures proper alignment with the piping system and prevents installation deviations.   ● Non-Destructive Test (NDT) Report Methods: Includes Ultrasonic Testing (UT), Radiographic Testing (RT), Magnetic Particle Testing (MT), and Penetrant Testing (PT). Importance: Verifies that castings or welds are free from internal defects, enhancing the valve’s long-term operational reliability.   ● Coating & Painting Test Report Content: Checks paint thickness, adhesion, hardness, salt spray resistance, etc. Importance: Ensures the valve has strong corrosion resistance for outdoor, marine, or chemical environments.   ● Final Inspection Report Content: Includes comprehensive records of appearance, operational performance, markings, packaging, and other inspection items. Importance: Demonstrates that the valve has undergone strict quality control before delivery.   Conclusion   When purchasing gate valves, requiring suppliers to provide complete inspection reports is not only a verification of product quality but also a guarantee of overall project safety and reliability. By reviewing these reports, customers can reduce operational risks, lower maintenance costs, and extend the service life of their equipment.   Q&A   Q1: Why is a Material Test Report (MTR) mandatory when purchasing gate valves? A1: Material determines the valve’s pressure resistance, corrosion resistance, and service life. Different operating conditions require specific materials, so an MTR is necessary to verify compliance.   Q2: Is Non-Destructive Testing (NDT) require...

What is a Stainless Steel Flanged Ball Valve? Complete Technical Overview and Practical Applications Guide for Industrial Use
What is a Stainless Steel Flanged Ball Valve? Complete Technical Overview and Practical Applications Guide for Industrial Use
2025-08-28

Stainless Steel Flanged Ball Valve is a commonly used industrial valve. Its closure element (the ball) is driven by the valve stem and rotates around the axis of the ball valve, thereby enabling the opening and closing of the pipeline as well as fluid control. In addition to simple on/off functions, stainless steel flanged ball valves can also be used for fluid regulation. In particular, hard-sealed V-port ball valves, relying on the strong shearing force between the V-shaped ball core and the hard alloy-welded seat, are especially suitable for media containing fibers or fine solid particles.   In industrial applications, multi-port stainless steel flanged ball valves can flexibly achieve medium merging, diversion, and flow switching, while also being able to shut off any single passage to ensure normal operation of the remaining pipelines.  these valves generally require horizontal installation to maintain long-term stable performance. According to the driving method, stainless steel flanged ball valves can be classified into manual, pneumatic, and electric types, meeting the needs of different operating conditions.     Standards for Stainless Steel Flanged Ball Valves   To ensure reliable performance and consistent quality, stainless steel flanged ball valves comply with the following standards: • Design and Manufacturing: GB12237-89, API608, API 6D, JPI 7S-48, BS5351, DIN3357; • Flange Dimensions: JB/T74–90, GB9112–9131, ANSI B16.5, JIS B2212–2214, DIN2543,EN1092; • Face-to-Face Dimensions: GB12221-89, ANSI B16.10, JIS B2002, DIN3202,EN558; • Inspection and Testing: JB/T 9092, API 598,API6D. These standards not only guarantee the interchangeability and compatibility of the valves but also ensure their safety and reliability in various industrial environments.     Models and Specifications of Stainless Steel Flanged Ball Valves   Common models and parameters of stainless steel flanged ball valves include: Electric Flanged Ball Valve Q941F: Size DN15–200, Pressure 0.6–10 MPa, Material: Cast Steel / Stainless Steel Carbon Steel ANSI Ball Valve Q41F: Size DN15–200, Pressure 150LB–900LB, Material: Carbon Steel / Cast Steel ANSI Stainless Steel Ball Valve Q41F: Size DN15–200, Pressure 150LB–900LB, Material: Stainless Steel Worm Gear Flanged Ball Valve Q341F: Size DN15–200, Pressure 0.6–6.4 MPa, Material: Carbon Steel / Stainless Steel Pneumatic Stainless Steel Ball Valve Q641F: Size DN15–200, Pressure 0.6–6.4 MPa, Material: Stainless Steel     Main Features of Stainless Steel Flanged Ball Valves   •  Excellent Wear Resistance: The core of the hard-sealed ball valve is overlaid with alloy steel, and the valve seat is surfaced with alloy steel, ensuring strong wear resistance. • Reliable Sealing Performance: Precision grinding guarantees a perfect fit between the ball and the seat, prev...

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