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The Working Principle and Installation Precautions of Electric Butterfly Valves
The Working Principle and Installation Precautions of Electric Butterfly Valves
2023-12-06

As a component used to achieve on/off and flow control in pipeline systems, electric butterfly valves are becoming increasingly popular in practical applications due to their excellent quality and performance! Electric butterfly valves can generally be divided into the most common types of electric clamp butterfly valves and electric flange butterfly valves according to their different connection methods. There are two types of sealing materials: soft sealing (normal temperature and pressure) and hard sealing (high temperature and high pressure). Working Principle Electric butterfly valves use electricity as the driving force. After adjusting the connection between the electric actuator and the valve stem and adjusting the electric butterfly valve, the electric seal is used as the driving force to drive the 0-90 ° rotation movement of the hard sealed butterfly valve plate. The electric butterfly valve receives 4-20mA industrial automation control system signals to accurately control the valve opening, thereby achieving the adjustment and control of different process parameters such as flow rate, temperature, and pressure. Installation Precautions (1) Electric butterfly valves should be installed vertically on horizontal pipelines. If there is a need for horizontally inclined equipment in special circumstances, support should generally be added. (2) The equipment location should have good environmental conditions, and the ambient temperature should be between -25 to +55 ℃. (3) Try to prevent equipment from being exposed to vibration sources, otherwise necessary anti vibration reinforcement measures should be taken. (4) When installing equipment, it is necessary to point the arrow direction on the valve body or flange towards the direction of the medium. (5) Before installing the equipment, it is necessary to carefully remove welding slag and other debris inside the pipeline. After installing the equipment, the valve core should be at a larger opening and the pipeline and butterfly valve should be cleaned again to prevent debris from getting stuck and damaging the saving parts. (6) Electric butterfly valves should be located in a position that is easy to maintain and repair. (7) The straight pipe section in front of the valve should be as long as possible. (8) Export piping should use straight pipe sections with a diameter of 3-5 times the pipeline diameter.

Faults and Solutions for Butterfly Valves
Faults and Solutions for Butterfly Valves
2023-12-01

1. Leakage at the packing of butterfly valve Faults: (1) The filler has exceeded its usage period and has aged. (2) Excessive force during operation. (3) The live bolt is not tightened. Solutions: (1) Aging or damaged fillers should be replaced in a timely manner. (2) It should be operated uniformly with normal force, and no casing or other methods should be added. (3) Evenly tighten the bolts that hold down the packing. 2. Leakage at sealing surface of butterfly valve Faults: (1) The installation direction of the valve does not match the flow direction of the medium. (2) The butterfly valve does not close properly. (3) The butterfly valve that has been closed for a long time has accumulated scale on the sealing surface. (4) The sealing surface is severely damaged. Solutions: (1) Pay attention to installation inspection and ensure that it is tightly closed in place. (2) Open a gap in the valve and allow the high-speed fluid to flush away any dirt on the seal. (3) Re grind and thicken the adjusting gasket for compensation. 3. Leakage at the flange connection of butterfly valve Faults: (1) Uneven tightening force of bolts. (2) Aging and damage of gaskets. (3) The material used for the gasket does not meet the requirements of the working medium. Solutions: (1) Tighten the bolts evenly again. (2) Replace the gasket in a timely manner. (3) Select gasket materials and forms correctly according to the requirements of the working conditions. 4. Damaged at handle and handwheel of butterfly valve Faults: (1) Incorrect use. (2) Loose fasteners. (3) Damage to the connection between the handle, handwheel, and valve stem. Solutions: (1) Prohibit the use of pipe pliers, long levers, impact tools, etc. (2) Repair and repair at any time. 5. Jamming at worm gear drive of butterfly valve Faults: (1) Unclean embedded dirt, affecting lubrication. (2) Poor operation. Solutions: (1) Please keep it clean and refuel regularly. (2) If a bite is found during operation and there is significant resistance, the operation cannot continue, otherwise the damage will worsen. 6. Electric installation fault of butterfly valve Faults: (1) Poor lubrication, foreign objects stuck inside the valve causing excessive torque. (2) Motor malfunction. Solutions: (1) Oil should be added and kept clean to ensure that the oil pipe is in good condition, the packing is moderately compressed, and foreign objects are promptly removed. (2) The working time of the motor should not exceed 15 minutes, and the power supply should be normal. It should be avoided to touch and get damp.

DERVOS Star Product-Line Blind Valve
DERVOS Star Product-Line Blind Valve
2023-11-17

With the continuous development of global industrialization, the safety requirements for equipment and pipeline systems are also increasing. Line blind valves have always played a crucial role in the safety and reliability of industrial facilities. Line blind valve has been widely used in various fields such as petrochemical, energy production, and chemical engineering. It provides more flexibility and safety for engineers and operators in various industries, helping to reduce maintenance costs and improve production efficiency. Adaptable Design In addition to its conventional design, the THD-Slide is available in variations tailored for High-Temperature, Fire Safety, and Non-Drip applications. For installations constrained by limited space, a compact version can be provided as well. Easy Seal Inspection In this design, the seals are housed within the spectacle plate. This characteristic offers the advantage of convenient access for inspection and seal replacement. Assessing the condition of these seals can be performed external to the operational process, prior to any position changes, thereby ensuring the integrity of the seal's quality. Cost Effectiveness The THD-Slide features a straightforward and robust design engineered to deliver complete shutdown, extended operational lifespan, and cost-effective service with minimal maintenance requirements. The distinctive mechanism for opening and closing the THD-Slide enables a single individual to rapidly and safely blind pipelines without the need for any tools or equipment. Mechanism Principle In normal conditions, the blind valve's diversion hole is in contact with the pipeline, and the blind valve is in the open position. When maintenance is required, and the pipeline must be cut off, then loosen the stem of blind valve to move the flat end onto the pipeline, and make the blind valve turn to closed position from open position; tighten the stem and let the blind valve to perform sealing function and cut off the pipeline. When the maintenance work is completed, loosen the stem and move the blind plate to the diversion hole and connected to the pipeline. The blind valve was turned to closed position from open one. Lock the stem, and seal it, the pipeline is now open, and the blind plate valve returns to the open position.

Line Blind Valve
加载中...

1" - 60" Class 150 - 2500 Line Blind Valve ASME B16.34

Line blinds are utilized in pipeline systems when there is a need for either complete closure or unimpeded flow transition without a significant drop in pressure. The THD (Through-Hole Design) enables swift and seamless adjustments in position. The THD-slide variant boasts a multi-bolt configuration, making it easier to operate with reduced face-to-face dimensions. The inclusion of extra body bolts renders this style particularly well-suited for high-pressure applications.

  • Payment:

    30% when order confirmed, 70% before shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai, China
  • Lead Time:

    30~60 days Ex Works after order confirmation
Inquiry now
Product Detail

Features

1. Swift Transition: Blinding can be performed safely in a matter of minutes, even by operators with minimal experience.

2. Economical Solution: Decreases maintenance hours, resulting in savings on labor costs.

3. Toolless Handling: The process is simplified with a hand-wheel operation, eliminating the need for tools to achieve full shut-off.

Standard Specifications

Size

1'' - 60'' (DN 25 to DN 1500)

Pressure Class

Class 150 - 2500 (PN 2.5 to PN 400)

Design & Manufacture code

ASME B16.34

Flange Standard

ASME B16.5

Material

Carbon Steel, Stainless Steel, Hastelloy, and Titanium

Actuation

Manual, Pneumatic Hydraulic and Electric

Technical Drawing

Adaptable Design

In addition to its conventional design, the THD-Slide is available in variations tailored for High-Temperature, Fire Safety, and Non-Drip applications. For installations constrained by limited space, a compact version can be provided as well.

Easy Seal Inspection

In this design, the seals are housed within the spectacle plate. This characteristic offers the advantage of convenient access for inspection and seal replacement. Assessing the condition of these seals can be performed external to the operational process, prior to any position changes, thereby ensuring the integrity of the seal's quality.

Cost Effectiveness

The THD-Slide features a straightforward and robust design engineered to deliver complete shutdown, extended operational lifespan, and cost-effective service with minimal maintenance requirements. The distinctive mechanism for opening and closing the THD-Slide enables a single individual to rapidly and safely blind pipelines without the need for any tools or equipment.

THD-Slide Cutout

Part Description

Part Description

Material

Handwheel

QT400-18

Stem

A182 F6A

Stem Nut

Alloy Copper

Body

A350 LF2

Seal Carrier

A350 LF2

Seals in plate

Viton

Spectade Plate

A350 LF2+ENP

Position Stop

A193 B7

Driving module

A350 LF2

Body stud/Nuts

A193 B7/A194 2H

Other materials and seal rings are available upon request

Options

●Hand Wheel Extensions

●Locking Device

●Limit Switches

●Drain/Vent ports

●Spectacle Plate Covers to Protect Seals

●Compact Design (integral tapped end flange)

●Rain/Dust Shield

●Torque Limiter

Operation of Standard

Mechanism Principle

In normal conditions, the blind valve's diversion hole is in contact with the pipeline, and the blind valve is in the open position. When maintenance is required, and the pipeline must be cut off, then loosen the stem of blind valve to move the flat end onto the pipeline, and make the blind valve turn to closed position from open position; tighten the stem and let the blind valve to perform sealing function and cut off the pipeline.

When the maintenance work is completed, loosen the stem and move the blind plate to the diversion hole and connected to the pipeline. The blind valve was turned to closed position from open one. Lock the stem, and seal it, the pipeline is now open, and the blind plate valve returns to the open position.

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