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What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
2026-04-30

ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves.   These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation.   Complete Manufacturing Process   Step 1: Material Selection   Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ●  Carbon steel for general oil and gas service ●  Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ●  Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control.   Step 2: Forging   This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications.   Step 3: Machining   After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation.   Step 4: Welding (Hardfacing of Sealing Surfaces)   This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...

Automatic goggle valve actuator types Electric vs. Hydraulic
Automatic goggle valve actuator types Electric vs. Hydraulic
2026-04-24

In applications requiring remote operation or frequent switching, an automatic line blind valve is typically equipped with either electric or hydraulic actuation. The fundamental difference between the two does not lie in whether they can be used, but in their load capacity, response characteristics, environmental adaptability, and system complexity.   1. Electric Actuation (Electric Actuated Line Blind Valve)   Electric actuation uses a motor combined with a reduction gearbox to generate torque, driving the blind plate to complete the switching operation. Selection logic: ● If power supply on site is stable → electric actuation should be prioritized ● If remote control or automation integration (DCS/PLC) is required → electric actuation is more straightforward ● If switching frequency is relatively high → electric actuation allows better control of operation speed   Key features: ● Simple control: can be directly integrated into control systems, enabling remote operation and position feedback ● Compact structure: no additional hydraulic power unit required ● Lower maintenance requirements: routine checks mainly involve the motor and gearbox   Limitations: ● If valve size is large or high thrust is required → electric actuation may have insufficient torque ● If the environment is high-temperature, hazardous (explosive), or dusty → higher electrical protection standards are required (e.g., ATEX) ● If power supply is unstable or frequently interrupted → reliability may decrease   Conclusion:If the application involves standard automation requirements and moderate load conditions, electric actuation is generally the preferred solution.   2. Hydraulic Actuation (Hydraulic Actuated Line Blind Valve)   Hydraulic actuation generates thrust through hydraulic fluid pressure, making it suitable for high-load applications. Selection logic: ●  If valve size is large (e.g., DN300 and above) → hydraulic actuation should be prioritized ●  If high thrust is required or resistance/sticking needs to be overcome → hydraulic actuation is more stable ●  If a hydraulic system is already available on site → integration cost is lower   Key features: ●  High thrust output: suitable for heavy-duty blind plates or high-pressure pipelines ●  Stable operation: provides continuous output with strong resistance to shock loads ●  Good controllability: enables precise control through pressure regulation   Limitations: ●  If no hydraulic power unit is available on site → system complexity increases ●  If ambient temperature variation is significant → hydraulic fluid performance may fluctuate ●  If maintenance is insufficient → leakage issues are more likely to occur   Conclusion:If the application involves high load and high reliabili...

 DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
2026-04-17

Recently, DERVOS Valve successfully passed the audit by the American Petroleum Institute (API). The company’s API Spec 6D certification for pipeline valves has been renewed, and the API 600 certification has also been issued. Both certificates are valid through 2029.   What is an API6D certificate?   API 6D is an internationally recognized standard for valves used in oil and gas pipeline transportation systems. It covers the full process requirements for design, manufacturing, and inspection of products such as ball valves, gate valves, and check valves. The certification typically requires renewal audits every three years.     What is an API600 certificate?   API 600 is an internationally recognized standard for steel gate valves used in oil and gas refinery applications. It defines requirements for design, materials, manufacturing, inspection, and testing. This certification is generally subject to renewal every three years to maintain validity.   According to available information, the audit covered multiple aspects, including quality management system operation, production process control, inspection equipment calibration, and personnel qualifications. During the audit, the API inspection team conducted an on-site review of the entire process at DERVOS Valve, from raw material procurement to final product delivery.   A representative from the company’s quality department stated that DERVOS Valve has been continuously improving its standardized system management and has established a quality control system covering the full product lifecycle. Key production processes are supported by standardized work instructions, and inspection records are fully traceable to individual orders.   The successful renewal of these certifications demonstrates that DERVOS Valve continues to meet API requirements in product manufacturing and quality assurance within the industrial valve sector. It also supports the company’s qualification to supply products for international projects such as oil and gas pipelines and LNG receiving terminals.   The company stated that it will continue to focus on standardized production and process management to ensure the effective operation of its quality management system.

GATE VALVE

A gate valve, also known as a sluice valve, is a valve that opens by lifting a barrier (gate) out of the path of the fluid.” The main function of a gate valve is to cut off the medium. Dervos has been supplying gate valves for more than 10 years, from API 600 wedge gate valve, API 6D through conduit gate valve, API 6A wellhead gate valve to knife gate valve, pressure seal gate valve, bellow seal gate valve, expanding gate valve, carbon steel gate valve, stainless steel gate valve to cast iron gate valve and etc.


Gate Valve Category

  • #
    Steel Gate Valve
    Available in Cast Steel, Forged Steel, Alloy Steel bodies with bolted or flanged bonnet, featuring:
    · Size range: 2'' to 48'' (DN50 to DN1200)
    · Pressure range: Class 150 to 2500 (PN16 to PN420)
  • #
    Ductile Iron Gate Valve
    Body with bolted or flanged bonnet, featuring:
    · Size range: 2'' to 36'' (DN50 to DN900)
    · Pressure range: Class 150 to 300 (PN16 to PN40)
  • #
    Cast Iron Gate Valve
    Body with bolted or flanged bonnet, featuring:
    · Size range: 2'' to 36'' (DN50 to DN900)
    · Pressure range: Class 125 to 150 (PN10 to PN16)
  • #
    Knife Gate Valve
    Wedge-type or sharp-edged gate, featuring:
    · Size range: 2'' to 48'' (DN50 to DN1200)
    · Pressure range: Class 150 to 300 (PN16 to PN50)
  • #
    Through Conduit Gate Valve
    Full bore design for slurry and viscous media, featuring:
    · Size range: 4'' to 48'' (DN100 to DN1200)
    · Pressure range: Class 150 to 300 (PN16 to PN50)
  • #
    Pressure Seal Gate Valve
    Bolted bonnet with pressure seal design, featuring:
    · Size range: 4'' to 48'' (DN100 to DN1200)
    · Pressure range: Class 600 to 2500 (PN100 to PN420)
  • #
    Cryogenic Gate Valve
    Low-temperature design for -196°C to -50°C, featuring:
    · Size range: 2'' to 36'' (DN50 to DN900)
    · Pressure range: Class 150 to 900 (PN16 to PN160)
  • #
    Wellhead Gate Valve
    API 6A compliant, for oil & gas applications, featuring:
    · Size range: 2'' to 24'' (DN50 to DN600)
    · Pressure range: Class 5000 to 20000 psi
  •  


Size, Pressure and Material Range of Gate Valves

 

Size: from 2'' to 72'' (from DN 50 to DN 1800)

Pressure: from Class 150 to Class 2500 (from PN 10 to PN 420)

Material: Carbon Steel, Stainless Steel, Alloy Steel, Duplex Stainless Steel, Super Duplex, Nickel Alloy, Cast Iron, Ductile Iron


Features of Gate Valves

 

1.Low Fluid Resistance for Smooth Flow

The straight-through flow path ensures minimal pressure loss, making gate valves suitable for large-diameter pipelines and long-distance fluid transmission.

 

2.Reliable Shut-Off Performance

With a wedge, parallel, or flexible gate design, gate valves deliver tight sealing when fully closed, ensuring dependable isolation even under high pressure.

 

3.Simple Open/Close Mechanism

Operated by turning the handwheel or actuator to raise or lower the gate, the valve achieves complete separation of the flow with clear open and close positions.

 

4.Full-Open Design with No Flow Obstruction

When fully opened, the gate retracts completely out of the flow passage, providing an unobstructed full-bore design ideal for pigging and minimal erosion.

 

5.Automation-Compatible

Gate valves can be equipped with electric, pneumatic, or hydraulic actuators to support remote control and integration into automated pipeline systems.

 

6.Multiple Operation Modes Available

Electric actuator gate valve, gear-operated gate valve, pneumatic gate valve, hydraulic operated gate valve, manual gate valve, rising stem and non-rising stem configurations, etc.

 

7.Various Connection Ends Available

Flanged ends connection, threaded connection, NPT threaded gate valve, butt-weld end, socket-weld end, wafer-type connection, lug-type connection, etc.


Gate Valve Application

 

1.Oil and Gas Industry

Gate valves for the oil and gas industry, suitable for crude oil and natural gas transmission pipelines, wellhead isolation, block valve stations, and long-distance trunk lines.

 

2.Chemical and Pharmaceutical Industry

Suitable for corrosive, high-temperature, or high-pressure media, and widely used in process pipelines, storage tanks, and chemical isolation systems.

 

3.Power Industry

Ideal for high-temperature and high-pressure steam pipelines, boiler feed-water systems, cooling water networks, and auxiliary power plant equipment.

 

4.Water Treatment and Environmental Protection Projects

Suitable for municipal water supply systems, wastewater treatment, desalination plants, and large-diameter pipeline isolation in environmental engineering.

 

5.Building and HVAC Systems

Used in building water supply networks, fire-fighting systems, heating loops, and central air-conditioning pipeline isolation.

 


 
Gate Valve Application Cases
DERVOS supports ECOFUEL’s innovative clean-energy project in Canada, supplying 136 sets of high-quality valves to enable sustainable diesel production from solid waste. ECOFUEL recognizes DERVOS for its reliability, customization capability, and outstanding performance in this landmark green-technology initiative. READ MORE

Gate Valve FAQS

 

1. What is a gate valve used for?

A gate valve is used for fully opening or fully shutting off fluid flow in pipelines.

 

2.Gate valve price DN100 PN16?

Prices vary by material and standard — request a quotation for exact pricing.

 

3.Rising stem gate valve vs non-rising stem gate valve?

One-line answer: Rising stem shows position; non-rising stem saves space — full types available.     

                                  

4.Which is better for my pipeline: cast steel or forged steel gate valves?

Forged steel is ideal for smaller, high-pressure valves, while cast steel suits larger diameters and moderate pressures. Explore our product range to find the right choice.                                                     

 

5.What types of gate valves are recommended for water pipelines with different pressure ratings?

We provide DN50–DN1200 gate valves with PN10–PN40 ratings suitable for reliable water pipeline isolation. Detailed dimensions and models are available online.         

    

6.Which gate valves can be used safely in oil and gas pipelines?

Our API-compliant gate valves ensure safe operation under high-pressure oil and gas conditions. Visit our site to check materials, sizes, and pressure ratings.

 

GATE VALVE


Tags

api 600 gate valve | api 6d through conduit gate valve | api 6a wellhead gate valve | wedge gate valve | knife gate valve | pressure seal gate valve | bellow seal gate valve | expanding gate valve | cast steel gate valve | stainless steel gate valve | forged steel gate valve | ductile iron gate valve | cast iron gate valve | carbon steel gate valve | cryogenic gate valve | low temperature gate valve | high temperature gate valve | rising stem gate valve | non rising stem gate valve | pneumatic actuated gate valve | electric actuated gate valve | gear operated gate valve | hydraulic gate valve | flanged gate valve | butt weld gate valve | socket weld gate valve | threaded gate valve | npt threaded gate valve | wafer gate valve | lug type gate valve

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