A steam trap valve is a device designed on devices that require steam, which can automatically discharge condensate, air, and non condensable gases from the steam system and prevent steam from being discharged. Important Functions (1) Able to quickly remove condensate generated; (2) Prevent steam leakage; (3) Remove air and other non condensable gases. The necessity of using steam equipment to remove condensate and air: (1) Prevent water hammer: If there is condensate in the steam pipeline, it will be strongly impacted by the high-speed flowing steam on the pipe wall, valves, and steam equipment, causing damage or damage to the pipeline bends, valves, and steam equipment. (2) To prevent a decrease in the efficiency of steam using equipment: Steam using equipment (especially indirect heating devices) is aimed at effectively utilizing the latent heat of steam. Excessive condensate trapped in these devices comes into contact with the heating surface, reducing the heating area and uneven heating up and down, resulting in a significant decrease in equipment efficiency. (3) Prevent corrosion of steam inside equipment: Oxygen in water and air coming into contact with the equipment can cause chemical reactions, leading to rust corrosion. (4) Prevent damage to steam using equipment: Due to the different temperatures of steam and water, the condensed water inside the equipment generates temperature differences locally, causing temperature difference stress and equipment damage. Specific requirements for steam trap valves: (1) No steam leakage during the discharge of condensate; (2) It can eliminate all condensed water from any part of the steam system; (3) Capable of simultaneously discharging air and condensate; (4) Suitable for a wide range of pressures; (5) Easy to repair and maintain: simple structure with few moving parts; (6) High practicality: small size, light weight, long lifespan, low price, and no loss of emission capacity due to air and steam.
In industrial production, high-pressure ball valves play a crucial role, and damage to the sealing surface may lead to leakage and performance degradation. Therefore, measures must be taken to prevent and protect the sealing surface. 1. Proper Operation and Usage When operating high-pressure ball valves, it is essential to follow the correct operating procedures and technical requirements. Do not exceed the rated pressure and temperature range of the valve. Avoid over-tightening the valve to prevent damage to the sealing surface or premature wear. 2. Regular Inspection and Maintenance Regularly inspect the sealing surface of the ball valve, especially valves exposed to high-pressure and high-temperature environments. Remove any debris and dirt around the valve to ensure the sealing surface is in good working condition. 3. Select Appropriate Sealing Materials Choose suitable sealing materials according to the requirements of the working environment. For instance, in high-temperature or chemically corrosive environments, select sealing materials that are resistant to high temperatures and corrosion. Regularly inspect the wear and aging of sealing materials and promptly replace damaged seals. 4. Preventing Foreign Object Intrusion Install filters or screens to prevent foreign objects from entering the valve body and damaging the sealing surface. Avoid conducting messy operations around high-pressure ball valves to reduce the intrusion of external impurities. 5. Timely Repair and Replacement If damage or wear is found on the sealing surface, stop using it immediately and proceed with repairing or replacing the seals to prevent leaks from causing more serious issues. 6. Training and Education Provide training to operators to ensure they understand the working principles and proper operation methods of high-pressure ball valves, reducing the risk of seal surface damage due to operational errors. 7. Minimize Frequent Opening and Closing Reduce the frequency of opening and closing high-pressure ball valves because frequent operation increases wear and fatigue on the sealing surface, leading to premature failure. Where possible, take measures to minimize valve cycling, such as planning production schedules rationally or employing automated control systems. 8. Regular Cleaning and Maintenance Perform regular cleaning and maintenance on high-pressure ball valves to remove accumulated dirt and deposits inside the valve body, ensuring the valve operates smoothly and the sealing surface remains clean. Regular cleaning effectively reduces contamination and corrosion of the sealing surface, extending the lifespan of the seals. 9. Choose High-Quality Ball Valves Select high-quality high-pressure ball valve products to ensure that the design and manufacturing quality of the valves meet standard requirements and possess excellent performance and reliable sealing capabilities. Valves from DERVOS typically offer longer lifespan and better sealing effects, effectively...
Stainless steel trunnion mounted ball valve is a commonly used valve type, usually used to control the flow of fluids (such as water, gas, steam, etc.) in pipelines. Advantages: 1. High-pressure resistance. 2. Corrosion resistance due to stainless steel material. 3. Excellent sealing performance with advanced sealing technology. 4. Using PEEK valve seats, zero leakage, and light torque. 5. Robust structure for high reliability. 6. Convenient operation, including remote control, enhancing system efficiency. 7. Wide applicability across industries such as petroleum, chemical, natural gas, and metallurgy. Stainless steel trunnion mounted ball valve is a reliable valve type suitable for various industrial scenarios, especially in environments that require corrosion resistance and high temperature resistance accompanied by corrosion.
The 8 inch top entry ball valve with features of cavity pressure self-relief and emergency sealant injection is designed as per API 6D. It’s capable to handle working pressure up to 900LB.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
ASTM A105.Method of Operation:
Bare StemQuick Details
|
Type |
Ball Valve |
|
Nominal Diameter |
2"~60" (DN50~DN1500). |
|
NominalPressure |
150 lbs~2500 lbs (PN16~PN420). |
|
Construction |
Top Entry,One Piece Type |
|
Connection |
BW,RTJ |
|
Operation |
Gearbox, Electric, Pneumatic, Elector Hydraulic Actuator, Gas Over Oil Actuator. |
|
Body Material |
ASTM A105. |
|
Design Code |
API 6D. |
|
Pressure & Temp |
ASME B16.34 |
|
End toEnd Dimension |
ASME B16.10 |
|
Inspection |
API598 |
|
Temperature Range |
-46℃~+200℃. |
|
Media |
Oil, Water, Gas |
Dervos top entry ball valves are engineered to meet international standards of API 6D, ASME B16.34 and others on request. The range contains both soft , metal or composite seats that can be configured to provide an effective double block and bleed (DB&B) .
Features
·Soft, metal or composite material seated
·Bi-directional tight shut-off
·Double block & bleed
·Fire safe and fire tested
·Low operating torque design
·Wide range of materials and sizes
·Anti-blowout stem design
·Suitable for above ground or below ground installation
·Top-entry design enable maintenance in line
·Forged or cast body optional
·Extended Bonnet
Reports
Along with each order, Dervos will provide inspection reports and material test reports free of charge after shipment. All these certificates will let you have a clear picture of inspection process and results. Plus, these reports can be used for traceability.
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The top entry full port ball valve with drain, vent and sealant injection is designed as per API 6D. The high pressure ball valve has Class 900 raised face flange and gearbox. Quick Detail Type Ball Valve Size 16" Pressure ANSI 900 Construction 1 Piece Body, Top Entry, Bolted Bonnet Connection Flanged End Operation Mode Gearbox Body Material A216 WCB Design & Manufacture API 6D Pressure & Temp Code ASME B16.34 End to End ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium Oil, Water, Gas Related Knowledge What is a top entry ball valve and its advantage? A top entry ball valve is the valve which we assemble from the top side. It has a one single piece body. The less thread connection on the valve body means less weight and leakage paths. Plus, we could have access to the ball part without removing it from the pipeline. The top entry ball valves are often used in the pipeline with less maintenance for internal parts. Inspection Reports For each order, Dervos will provide inspection reports to show you the whole inspection process and results. Plus, we will provide material report to let you know that the material we provide is as per standards.
API602 Gate Valve Bolt Bonnet Outside Screw Yoke Solid Wedge Reduced Bore Butt Weld Connection SCH80S A182 F11 Body Trim #5(13%Cr+STL) 900LB 1 inch 3/4 inch Quick Detail Type GateValve Size 3/4 inch-1 inch Design Pressure CL900 Construction BB, OS&Y ConnectionType BW OperationType Handwheel Body Material F11 WedgeMaterial F6a+STL Stem Material F6a Seat Material F6a+STL Design Code API 602 Face to Face Dimension ASME B16.10 Test and Inspect API 598 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China API602 Gate Valve 1 Inch 0.75 Inch 900LB BW Handwheel
DN20 PN40 steam trap valve is made according to GB/T22654-2008 standard. The valve body is made of WCB. It has the structural characteristics of inverted bucket steam trap and model L881F. Its connection mode is RF.
The 12 inch 600LB trunnion mounted ball valve has gearbox, RTJ flange, fire safe design per API 607. The 3 piece ball valve is designed per API 6D. Design Feature & Benefit 1.Small flow resistance means less pressure drop 2.Simple valve structure and light weight 3.Diversified sealing material available, from metal material TCC, satellite, stainless steel to soft material PTFE, Teflon, Nylon, Peek and etc 4.Good performance of both metallic sealing and soft sealing 5.Convenient and swift operation of the valve 6.Easy to maintain due to renewable seat ring 7.When fully opened or closed, the valve sealing face is isolated from medium corrosion. 8.Wide range of application in terms of size and pressure rating Quick Detail Type Ball Valve Size 12" Pressure Class 600 Construction Trunnion Mounted Ball, Three-Piece Type, Side Entry Connection RF Flange Operation Gear Operated Body Material ASTM A105 Design & Manufacture API 6D Pressure & Temp ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection Code API 598 Fire Safe API 607 Temperature Range -29℃~+200℃ Medium Water, Oil and Gas Origin China Material Specification No Part Name Carbon steel to ASTM Stainless Steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Underplate WCB LCB CF8 CF8M CF3 CF3M 2 Underplate Bolt A193 B7 A320 L7 A193 B8 3 Trunnion A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 4 Body A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Bonnet Nut A194 2H A194 4 A194 8 6 Bonnet Bolt A193 B7 A320 L7 A193 B8 7 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 8 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 9 Shaft Sleeve SS/graphite 10 Seat Ring RPTFE or POM 11 Ball A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 12 Seat A105/Ep.Cr or F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 13 Spring 17-17PH(inconel for NACE)Ni-cr Alloy 14 O-Ring Viton 15 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 16 Sealing Cover A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 17 O-Ring Viton 18 Gear Actuator The material is according to ASTM standard Related Knowledge What is difference between floating and trunnion ball valve? The ball part of floating ball valve is movable. Under the pressure of medium, the ball has a certain displacement and presses on the sealing surface of outlet end to ensure its tight sealing. The floating structure is suitable for ball valve with small size and low & medium pressure rating. The ball part of trunnion mounted ball valve is fixed. Under the medium pressure, the floating seat will move towards the ball to ensure the sealing. The trunnion mounted ball valve is often with larger size and higher pressure.
11/2" 800LB globe valve is made according to API602 standard. The valve body is made of A105+STL. It has the structural characteristics of welded bonnet. Its connection mode is SW. And it has hand wheel operation mode.
The forged steel ball valve is made of A105 body and 17-4PH trim with RTJ flange end and lever operation. This floating ball valve features reliable sealing performance and easy operation.
The single-disc check valve, made of CF8, has excellent resistance to corrosion. Designed in accordance with API594, the valve is of a WAFER type.
DN400 PN16 gate valve is made according to EN1984 standard. The valve body is made of 1.0619 + STL. It has the structural characteristics of rising stem and structural length of 600mm.
The 2-piece floating ball valve, made in accordance with API 6A, has a design of reduced bore, fire safe design, anti blowout stem. With the RPTFE seat and PTFE O ring, the 4 inch WCB valve is certificate to serve you.
2-1/2" 150LB butterfly valve is made according to API 609 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of double eccentric. Its connection mode is lug. And it has lever operation mode.
The 3000LB ball valve, made of F316 or F316L, has an asymmetric end structure, a end is NPT while another RF. It is capable to work under -29℃~150℃.
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