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Troubleshooting Guide for Valve Vibration and Noise
Troubleshooting Guide for Valve Vibration and Noise
2026-01-06

These symptoms typically indicate a mismatch in fluid conditions, valve selection, or system configuration. If left unaddressed over prolonged operation, they can accelerate valve wear and pose safety risks.   Based on field experience, this article outlines the common causes of valve vibration and noise and provides practical guidance for troubleshooting.   1. Basic Manifestations of Valve Vibration and Noise   Valve vibration usually appears as noticeable oscillations of the valve body, stem, or connected piping. Noise may present as humming, whistling, or banging sounds.   These phenomena often occur simultaneously and are primarily related to the following factors: ● Abnormal flow velocity or pressure differential ● Unstable internal forces within the valve ● Mismatch between actual operating conditions and valve design   2. Common Causes Analysis   1. Excessive Flow Velocity or Pressure Differential When the fluid passes through the throttling section of a valve at high speed, strong turbulence and pressure fluctuations are likely to occur, causing periodic impact on internal components. This issue is particularly pronounced when using standard globe valves or ball valves under regulating conditions.   Typical manifestations include: ● Noise increases as the valve opening decreases ● Vibration intensifies under high-pressure-drop conditions   2. Improper Valve Selection Incorrect valve selection is a common root cause of vibration, such as: ● Using on/off valves for prolonged throttling ● Oversized valve operating at small openings for extended periods ● Insufficient pressure rating or structural rigidity of the valve These conditions can cause unstable movement of the valve plug or ball, resulting in vibration and noise.   3. Loose or Worn Internal Components After long-term operation, the following issues are commonly observed: ● Wear of valve plugs or discs ● Increased clearance between the stem and guiding parts ● Loosened fasteners   Non-design clearances amplify fluid impact, leading to persistent noise. If vibration is accompanied by metallic knocking sounds, the condition of internal components should be checked as a priority.   4. Cavitation or Flashing In liquid service, cavitation or flashing occurs when local pressure drops below the saturation vapor pressure. Bubble collapse in high-pressure regions impacts internal components, often accompanied by noise and vibration.   Typical signs include: ● Sand- or gravel-like scraping sounds ● Rapid wear of internal components ● Significant pressure fluctuations   5. Insufficient Piping Support or System Resonance Some vibrations are not directly caused by the valve. When upstream or downstream piping lacks adequate support, or when the piping structure resonates near the fluid pulsation frequency, system resonance may occur, amplifying existing vibrations...

Fire Safe Ball Valves Explained When Do You Really Need One
Fire Safe Ball Valves Explained When Do You Really Need One
2025-12-29

In industrial piping systems, safety is always a top priority. A Fire Safe Ball Valve is a specialized type of ball valve designed to maintain sealing and prevent leakage under high temperatures or fire conditions. Although it looks similar to a standard ball valve, its structure and functionality are significantly different. This article provides a detailed analysis of the working principle, applicable scenarios, and selection guidelines for Fire Safe Ball Valves.   1. Introduction to Fire Safe Ball Valves   A Fire Safe Ball Valve is designed for fire or extreme high-temperature conditions. Its core feature is the ability to maintain metal-to-metal sealing contact between the ball and the seat even if the valve seats or sealing elements are damaged by high heat, thereby preventing leakage of the medium.   Features: ● High-Temperature Sealing Protection: Even if soft sealing materials melt or burn, the metal seal continues to function. ● Compliance with International Standards: Common standards include API 607 and ISO 10497. ● High Durability: Suitable for harsh operating conditions and flammable or explosive media.   Working Principle: At normal temperatures, the soft valve seat ensures zero leakage. When the temperature rises to the soft seal failure point, a spring or preloading mechanism pushes the ball against the metal seat, achieving metal-to-metal sealing and preventing medium leakage under high temperatures or fire conditions.   2. Applicable Scenarios for Fire Safe Ball Valves   ● Petrochemical and Natural Gas: In pipelines carrying flammable or explosive media, a Fire Safe Ball Valve can effectively prevent fire from spreading through the valve. ● High-Temperature Process Systems: In steam, hot oil, or high-temperature gas pipelines, even if soft sealing materials fail due to heat, the metal seal ensures system safety. ● High Safety Requirement Applications:   In facilities such as refineries, chemical plants, and offshore platforms where safety standards are strict, using Fire Safe Ball Valves helps reduce the risk of leakage.   3. Differences Between Fire Safe Ball Valves and Standard Ball Valves   ● Sealing Materials: Standard ball valves typically use PTFE or other flexible materials for sealing, which can fail at high temperatures. Fire Safe Ball Valves engage a metal-to-metal seal when the soft seal fails. ● Design Standards: Fire Safe Ball Valves must comply with fire test standards, such as API 607, whereas standard ball valves do not have this requirement. ● Applicable Operating Conditions: Fire Safe Ball Valves are mainly used for high-temperature, high-pressure, or flammable/explosive media. Standard ball valves are suitable for conventional low- to medium-pressure, ambient-temperature media.   4. Selection Recommendations   Based on Medium Characteristics: ● For flammable, explosive, or high-temperature media, Fire Safe ...

Why Are Many Customers Surprised When They Receive DERVOS Valves?
Why Are Many Customers Surprised When They Receive DERVOS Valves?
2025-12-18

In the export of industrial valves, packaging is often regarded as merely the final step before delivery. However, during actual transportation, packaging directly affects the overall condition of the valve during transit, handling, and even at the moment the customer unpacks it.   For industrial valves that must undergo long-distance transportation and multiple transshipments, packaging itself is an integral part of product quality. Based on extensive export experience, DERVOS has established a clear, stable, and repeatable valve packaging standard to ensure that valves are delivered to customers safely and in perfect condition.   1. Pre-Packaging Preparation and Product Verification   Before entering the packaging process, all valves undergo cleaning, inspection, and product information verification. This stage ensures that each valve is in a stable and fully controlled condition before packaging.   ● Remove oil and grease from the valve body surface ● Inspect flange sealing surfaces and the valve cavity to ensure no foreign matter is present ● Install and securely fix the nameplate to ensure product information is clear and identifiable   This process provides a reliable foundation for subsequent protection and transportation.   2. Internal Anti-Corrosion Treatment and Sealing Surface Protection   To address the conditions typically encountered during export transportation, valves receive targeted protective treatment prior to packaging:   ● The valve cavity is evenly coated with anti-rust oil to reduce the risk of corrosion in humid or salt-laden environments ● Protective covers are installed on all flange faces to prevent impact damage or contamination during handling and transport   These measures ensure that both internal components and sealing surfaces remain in good condition until the valves arrive at the customer's site.   3. Multi-Layer Inner Packaging and Individual Valve Protection   During the inner packaging stage, DERVOS applies a multi-layer cushioning structure to provide comprehensive protection for each valve:   ● Impact-resistant pearl cotton is placed around all sides and at the bottom of the inner carton ● Separators are installed between valves to prevent direct contact ● Each valve is individually wrapped with protective cushioning material, with special attention given to coatings and machined surfaces   This packaging structure effectively reduces the risk of paint damage, abrasion, and surface defects during transportation.   4. Custom Partition Fixing and User-Friendly Design   When multiple valves are packed in the same crate, custom wooden partitions are used to secure each unit:   ● Valves are precisely positioned according to their dimensions to prevent movement inside the crate ● Partitions feature chamfered edges, making it easier for customers to open the crate and remove the valves ●&nb...

BALL VALVE

DERVOS Ball valves have the advantages of small torque value, smooth channel, good sealing performance and easy operation. It is easy to realize automatic control and remote control.

 

As a leading ball valve manufacturer in China, DERVOS offers a wide range of products designed for diverse industrial applications, Whatever your requirements, you can find the right solution with us.

 

Typically, our lead time is 30 to 60 days Ex Works after order confirmation. To meet urgent customer demands, we also keep products readily available in stock for immediate delivery. This makes our products a trusted choice for importers, distributors, and end-users, solidifying our reputation as a reliable ball valve brand in China.


Ball Valve Category

  • #
    Cryogenic Ball Valve
    Designed for low temperature offering:  
    · Temperature range: -196°C to -50°C  
    · Size range: 1/2'' to 24'' (DN15 to DN600)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Fully Welded Ball Valve
    1 piece welded body, 2-piece, 3-piece welded body ,featuring:  
    · Size range: 2'' to 32'' (DN50 to DN800)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Twin Ball DBB Valve
    Provide reliable double block and bleed functionality for critical applications, offering:
    · Size range: 2'' to 24'' (DN50 to DN600)
    · Pressure range: Class 150 to 2500 (PN16 to PN400)
  • #
    Lined Ball Valve
    100 % positive isolation, no line spreading required, offering:  
    · Size range: 1/2'' to 24'' (DN15 to DN600)  
    · Pressure range: Class 150 to 300 (PN6 to PN25)  
  • #
    High Pressure Ball Valve
    ball valve 2000 psi, 3000psi, 5000 psi, ensure reliability under extreme pressures, with:  
    · Size range: 1/2'' to 48'' (DN15 to DN1200)  
    · Pressure range: Class 600 to 2500 (PN100 to PN400)  
  • #
    Multi Way Ball Valve
    Offer versatile flow control with 2-way, 3-way, or 4-way ball valves, with:  
    · Size range: 1'' to 24'' (DN25 to DN600)
    · Pressure range: Class 150 to 2500 (PN16 to PN400)
  • #
    Trunnion Mounted Ball Valve
    Built for high-pressure stability and low operating torque, featuring:  
    · Size range: 1'' to 60'' (DN25 to DN1500)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Top Entry Ball Valve
    Designed for easy in-line valve maintenance, offering:  
    · Size range: 2'' to 60'' (DN50 to DN1500)  
    · Pressure range: Class 150 to 2500 (PN16 to PN400)  
  • #
    Floating Ball Valve
    Provide excellent sealing through the self-centering action of the ball under pressure, offering:  
    · Size range: 1/2'' to 8'' (DN15 to DN200)  
    · Pressure range: Class 150 to 300 (PN6 to PN40)  


Size, Pressure and Material Range of Ball Valves

 

Size: from 1/4'' to 60'' (from DN 6 to DN 1500)

Pressure: from Class 150 to Class 2500 (from PN 10 to PN 400)

Material: Carbon Steel, Stainless Steel, Alloy Steel, Duplex Stainless Steel, Nickel Alloy, Ceramic, etc.


Features of Ball Valves

 

1. Low Fluid Resistance for Efficient Flow

The full-bore design minimizes pressure drops, making ball valves ideal for high-flow applications.

2. Exceptional Sealing Performance

Soft or metal seals provide reliable bidirectional sealing, suitable for high-pressure and high-temperature environments.

3. Quick and Simple Operation

Requires only a 90° turn to fully open or close, enabling fast and easy operation.

4. Compact Design for Space Savings

Lightweight and compact, ball valves are ideal for tight installation spaces and reduce pipeline load.

5. Automation-Friendly

Compatible with pneumatic and electric actuators for seamless integration into automated systems.

6. Various Operation Modes Available

Ball valve electric actuator, gear operated ball valve, pneumatic ball valve actuator, manual ball valve, lever operated ball valves, hydraulic operation, combined operation, etc.

7. Various Connection Modes Available

Flanged ends connection, threaded connection, ball valve npt thread, butt welded connection, socket welded connection, wafer connection, etc.


Ball valve Application

 

1. Oil and Gas Industry

Ball valves for the oil and gas industry, suitable for oil and gas transportation, tank isolation, and pigging operations.

2. Chemical and Pharmaceutical Industry

Suitable for the handling of corrosive media and integration into reaction systems.

3. Power Industry

Suitable for steam transport, cooling water systems, and auxiliary systems in power generation equipment.

4. Water Treatment and Environmental Protection Projects

Suitable for municipal water supply, wastewater treatment, desalination projects, and pollution control systems.

5. Building and HVAC Systems

Suitable for water supply, heating, and air conditioning systems.


 
Ball Valve Application Cases
DERVOS provides high performance ball valves for MOL's refinery in Hungary, delivering reliable, customized solutions. MOL praises DERVOS for its quality, durability, and exceptional performance. READ MORE

Ball Valve FAQS

 

What is a top entry ball valve?

Is a ball valve a shut-off valve?

Does A Ball Valve Need to be Fully Open?

Why Does the Ball Valve Leak?

Comparison and Analysis of Orbit Ball Valves and Conventional Ball Valves

Common Faults and Solutions of Y-shaped Ball Valve

How to Choose A Ball Valve? Advantages of Ball Valves?

 


Tags

api 6d ball valve | high temperature ball valves | pneumatic actuated ball valves | jacket ball valve | cast steel ball valve | large size ball valve | fully welded ball valve in stock | stainless ball valve | API 607 ball valve | API 608 ball valve | ISO 17292 ball valve | ISO14313 ball valve

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