Butterfly valves are widely used in industrial piping systems due to their compact structure, lightweight design, and quick operation. They are commonly applied in water treatment, chemical, power, oil, and gas industries. However, when dealing with industrial standards across different countries and regions, selecting a butterfly valve that meets the relevant specifications is crucial. This article provides a detailed analysis of butterfly valve design and selection requirements based on three key standards: API 609, ISO 5752, and GB/T 12238. 1. API 609 — American Petroleum Institute Standard API 609 is the American Petroleum Institute (API) standard for metal-seated butterfly valves, primarily used in the oil, gas, and chemical industries. The standard defines valve structure, materials, dimensions, and pressure ratings to ensure reliable performance under high temperature, high pressure, and corrosive media conditions. Key points include: ● Pressure Ratings: Covers Class 150 to 1500, accommodating various service conditions. ● Body and Disc Design: Metal-to-metal sealing requires precise alignment between disc and seat to prevent leakage under high temperature or high pressure. ● Testing and Inspection: Includes shell tests, seat leakage tests, and operational performance checks to ensure valve safety and reliability. For high-temperature steam or high-pressure oil and gas pipelines, selecting a butterfly valve compliant with API 609 can significantly reduce leakage risk and extend equipment lifespan. 2. ISO 5752 — International Standard Organization Standard ISO 5752 is the International Organization for Standardization (ISO) standard that specifies end dimensions and flange connection sizes for valves. It defines the face-to-face dimensions, flange sizes, and connection methods for butterfly valves, providing a consistent interface specification for industrial users worldwide. Key points include: ● Face-to-Face Dimensions: Specifies valve lengths for different nominal diameters to ensure compatibility with piping systems. ● Flange Dimensions: Ensures valves match international standard pipe fittings, such as ANSI or DIN flanges. ● Interchangeability: Butterfly valves designed according to ISO 5752 can be replaced or serviced globally without redesigning the pipeline interface. ISO 5752 is particularly suitable for multinational engineering projects, ensuring the universality of butterfly valves across different plants and systems. 3. JB/T8527 — Chinese National Standard JB/T8527 is the Chinese national standard specifying the dimensions, structure, and testing requirements for metal hard-seal butterfly valves. It is widely applied in domestic industrial projects such as water conservancy, power, and petrochemical industries, serving as an important reference for procurement and acceptance. Key ...
Check valves are often considered the most “quiet” yet essential components in a piping system. Their primary function is to prevent backflow and safeguard pumps, compressors, and the overall stability of the system. However, in real-world applications, poor sealing—commonly referred to as “leakage”—is one of the most frequent and frustrating issues encountered in check valve operation. When a check valve fails to seal properly, it can reduce system efficiency, trigger pressure fluctuations, cause water hammer, and even damage critical equipment. This article breaks down the technical causes behind check valve leakage and offers practical diagnostic and corrective measures to help you quickly identify and resolve sealing problems, even under challenging operating. 1. Why Does a Check Valve Fail to Close Properly? Common Causes Explained 1. Presence of Particles or Solid Impurities in the Medium Solid particles can become trapped between the disc and the seat, preventing full contact and causing slight or even noticeable leakage. Typical signs include: ● Significant leakage at small opening positions ● Leakage decreases after cleaning 2. Disc Wear or Seat Damage Frequent cycling, corrosive media, or high-velocity flow can wear the sealing surfaces, resulting in scratches, pits, or deformation. This issue is especially common in high-temperature steam systems. 3. Incorrect Installation Direction or Insufficient Tilt Angle Although it may sound like a basic mistake, incorrect installation still occurs on many job sites. Since check valves rely heavily on gravity and flow direction, improper installation prevents the disc from returning to its closed position smoothly. 4. Flow Velocity Too Low to Create Adequate Differential Pressure A check valve opens through fluid flow. When the flow rate is too low, the disc may flutter or fail to close completely, leading to leakage. Common scenarios include: ● Insufficient straight-pipe length ● Frequent pump start/stop ● Poorly designed low-flow systems 5. Disc Sticking or Hinge Mechanism Not Operating Smoothly In swing check valves, rust, corrosion, or lack of lubrication at the hinge pin or disc connection may cause sticking, preventing full closure. 6. Thermal Deformation of Sealing Surfaces Due to Temperature Fluctuations In high-temperature conditions such as steam service, thermal expansion and contraction can slightly deform sealing surfaces, resulting in an imperfect seal. 2. How to Quickly Determine If a Check Valve Is Not Closing Properly? 1. Abnormal Pressure Gauge Readings If the inlet pressure remains stable while the outlet pressure gradually rises, backflow caused by check-valve leakage is the most likely reason. 2. Pipe Vibration or Light Knocking Sounds This indicates that the disc is oscillating at high frequency, often due to insufficient flow velocity or a loose dis...
Recently, representatives from Dervos Valve visited long-term industrial valve partners in Norway, Italy, Germany, and Spain. The multi-day trip focused on understanding customers’ current project requirements and discussing future procurement plans and technical specifications in greater depth. In Norway, our team was invited to visit the customer’s equipment installation workshop and valve application site. Through direct discussions with the engineering and procurement teams, we gained a clear understanding of their concerns regarding high-pressure applications, material selection, and delivery schedules. The customer noted, “Dervos has an excellent grasp of our project needs. Your quick response and professional recommendations give us great confidence.” This feedback reflects not only trust in our product quality but also strong recognition of our service capabilities. The team then traveled to Italy for technical discussions with our local partners and visited their valve assembly and testing facilities. Our representatives introduced Dervos’s manufacturing capabilities, quality inspection processes, and ongoing product enhancements across ball valves, gate valves, butterfly valves, and check valves. The Italian customer remarked, “The solutions you presented are highly practical and will significantly improve the reliability of our projects.” Such positive feedback further strengthened the confidence in our partnership. Through this trip, Dervos gained deeper insights into the European market’s expectations regarding valve performance, quality control, and delivery reliability. We will continue to refine our products and services based on customer feedback, ensuring that every partner receives a reliable and fully tailored one-stop valve solution. Looking ahead, Dervos Valve will remain committed to our service philosophy of listening to customers, responding quickly, and delivering real value. With higher product standards and more professional technical support, we aim to strengthen and advance our cooperation with customers around the world.
The 4 inch cryogenic ball valve, designed as per API609, has many parts equipped RPTFE --It has the lowest coefficient of friction and the best corrosion resistance of any known plastic material, so that the valve can handle quite extreme situations.
Payment:
30% T/T When Order, 70% T/T Before ShipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
F316Method of Operation:
LeverQuick Details
|
Type |
Ball Valve |
|
Nominal Diameter |
4" |
|
NominalPressure |
300LB |
|
Construction |
Bolted Weld, Extended Stem or Bonnet, Full Port |
|
Connection |
RF |
|
Operation |
Lever Operated |
|
Body Material |
F316 |
|
Design Code |
API 607 |
|
Pressure & Temp |
ASME B16.34 |
|
End toEnd Dimension |
ASME B16.10 |
|
Connection Size of Flanges |
ASME B16.5 |
|
Inspection |
API598 |
|
Temperature Range |
-196℃~+120℃ |
|
Media |
Oil, Water, Gas |
Design Feature
Extended stem and bonnet to position the stem packing above the cryogenic fluid and provide a column of warmer vapor that insulates the stem seal from the effects of low temperatures.
High-density seats and seals throughout the valve enable the valve to be rated down to -196°C service.
Vent hole is in the upstream face of the ball. This prevents the cold liquids from becoming trapped in the valve.
Stem primary seal and bearing are located near the packing end of the extended stem thus keeping these parts from the low temperatures and providing a blow-out proof stem design.
Valves are specially cleaned to remove all grease and oils that may react with the service media
Each valve after cleaning is packaged and sealed in a heavy poly bag to keep the valve clean until installation.
Technical Drawing
Our Service
Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide-
1. Quotation within 24 hours or no later than 3 days
This will let you meet the quotation submission deadline and enhance your working efficiency
2. Weekly status report of your order
In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update
3. An 18-month warranty period
A warranty certificate will issued after shipment and you will not have any concern after buying valves.
4. Solutions to complaints within 3 days
Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
The Class 1500 4'' cryogenic ball valve is designed with extended stem for low temperature application. The valve is made of LF2 with fully welded body, butt weld end and gearbox operation. Design Feature-Fully welded & forged body-Extended stem or bonnet-Full port design and piggable-Anti blow-out stem-Antistatic function- Automatic cavity relief-Bi-directional seat and DBB design-With stem and seat grease fittings Quick Detail Type Ball Valve Size 4" Pressure ANSI 1500 Construction One-Piece Body, Fully Weld, Extended Stem or Bonnet, Full Port Connection Butt Weld Operation Gearbox Operated Body Material Low Temperature Steel A350 LF2 Design Code API 6D Pressure & Temp ASME B16.34 End to End Dimension ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -46℃~+200℃ Media Oil, Water, Gas Related KnowledgeWhat is the difference between full bore and reduced bore ball valve?The internal diameter of a full bore ball valve is the same as the inner diameter of the pipe. The full bore ball valve has little resistance and pressure drop to the flow. Plus, the full bore ball valve is piggable.However, the internal diameter of a reduced port (standard port) ball valve is smaller than the inner pipe size. Flow restriction caused by the reduced port will cause a pressure drop. And sometimes a pig to clean the pipe will get stuck in the reduced port ball valve.
The 1 inch forged steel gate valve is constructed of integral flange, bolted bonnet, rising stem and solid wedge and bolted bonnet. The valve has the design standard API 602 and inspection standard API 598. Dervos could offer customizing service by providing clients with valves in different sizes, materials, standards, design pressure, structure, operation type and connection type.
2" 150LB ball valve is made according to ISO17292 standard. The valve body is made of B148 C95400. It has the structural characteristics of full flow, floating ball, anti-fire, anti-static and anti-flying valve stem. Its operation mode is lever and connection mode is RF.
DN800 PN10 gate valve is made according to DIN standard. The valve body is made of GGG50. It has the structural characteristics of F4 drinking water soft gate. Its connection mode is RF, and it has gear operation.
1" 600LB globe valve is made according to API 602 standard. The valve body is made of ASTM A105N+STL. It has the structural characteristics of bolt cover, straight through type. Its connection mode is RF. And it has hand wheel operation mode.
The 6000 psi high pressure needle valve is made of stainless steel F316 according to ASME B16.34. The 1/2 inch NPT needle is used for regulating the flow of fluid and suitable for application with high pressure and small flow. Quick Detail Type Needle Valve Size 0.5 Inch DesignPressure 6000 PSI ConnectionType Female Thread FNPT Design Code ASME B16.34 End Connection ASME B1.20.1 Face to Face ASME B16.10 Test & Inspection API 598 Body Material SS316 TrimMaterial SS316 Application Water, Oil, Gas Why choose Dervos as your partner?One Stop ServiceHere in Dervos, we can provide you with one stop service by our complete product list, it means, you don’t need to search for various suppliers for different types of valves, and it will surely save your time and energy. All you need to do is choose Dervos and we will provide complete solutions to you. On Time DeliveryDervos keeps a high percentage of on time delivery. Why could we achieve that? Our purchasing team follows the order very closely. Plus, our QC and sales person will also do monitoring job on each order.Strict Quality Control All the members in the QC team are very experienced and professional. For each order, they will check the raw material, manufacturing process, do the pressure testing on shell and seal, and check the valve dimension per assembly drawing. Lastly, they will inspect the painting and packaging.
The 3 way plug valve is made of WCB body and stainless steel trim as per API 599. The plug valve that could connect any two ports together is applicable for natural gas service, water, oil and so on. Quick Detail Type Plug Valve Size 4'' DesignPressure 150LB Construction Three Way Type Plug Valve ConnectionType Flange Connection Operation Lever/Wrench Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TemperatureRange -29℃~+425℃ Application WOG Related Knowledge What are types of plug valves? Lubricated Plug Valve The plug gets lubricated by injecting sealant through injection fitting. The lubricant make sure the smooth movement and prevent the corrosion of plug. Usually, the seat of lubricated plug valve is metal, thus they can withstand higher temperature, available in larger size and higher pressure. Non-Lubricated Plug Valve A non-metallic sleeve or liner is installed in the body cavity of the plug valve. This sleeve reduce the fricion beween plug and body. Meanwhile it prevents the corrosion of plug. Due to non-metallice sleeve, the non-lubricated plug valve cannot be used in high temperature condition. Multiway Plug Valve The multiway plug valve is used for diverting flow in transfer lines. The multiway plug valves we often see are 3 way plug valve or 4 way plug valve. Dervos Packaging Based on sufficient experience, we have developed complete packing specifications and procedures to ensure clear and safe transportation so that you can receive good and sound products. And this is also an important factor that we earn good reputation from our customers.
The Class 1500 4'' cryogenic ball valve is designed with extended stem for low temperature application. The valve is made of LF2 with fully welded body, butt weld end and gearbox operation. Design Feature-Fully welded & forged body-Extended stem or bonnet-Full port design and piggable-Anti blow-out stem-Antistatic function- Automatic cavity relief-Bi-directional seat and DBB design-With stem and seat grease fittings Quick Detail Type Ball Valve Size 4" Pressure ANSI 1500 Construction One-Piece Body, Fully Weld, Extended Stem or Bonnet, Full Port Connection Butt Weld Operation Gearbox Operated Body Material Low Temperature Steel A350 LF2 Design Code API 6D Pressure & Temp ASME B16.34 End to End Dimension ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -46℃~+200℃ Media Oil, Water, Gas Related KnowledgeWhat is the difference between full bore and reduced bore ball valve?The internal diameter of a full bore ball valve is the same as the inner diameter of the pipe. The full bore ball valve has little resistance and pressure drop to the flow. Plus, the full bore ball valve is piggable.However, the internal diameter of a reduced port (standard port) ball valve is smaller than the inner pipe size. Flow restriction caused by the reduced port will cause a pressure drop. And sometimes a pig to clean the pipe will get stuck in the reduced port ball valve.
10" 150LB butterfly valve is made according to API 609 standard. The valve body is made of GGG40. It has the structural characteristics of medium line type and lug type (threaded hole). Its connection mode is lug. And it has lever operation mode.
4" 150LB gate valve is made according to API 603 standard. The valve body is made of ASTM A351 CF8M+STL. It has the structural characteristics of bolt cover, elastic wedge and rising stem. Its test and inspection conform to API 598, and its operation mode is handwheel operation.
DN200 PN16 Bellow Seal Globe valve is made according to BS EN 13709 standard. The valve body is made of EN 10213 1.4408. It has the structural characteristics of body cover bolt, rising pole bracket, angle type, corrugated pipe seal and structural length of 255mm. Its connection mode is RF. And it has hand wheel operation mode.
DN25 PN40 forged steel globe valve is made according to BS 5352 standard. The valve body is made of A182-F316+STL. It has the structural characteristics of bolt cover and straight through type. Its connection mode is EN1092-1 B. And it has hand wheel operation mode.
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