A steam trap valve is a device designed on devices that require steam, which can automatically discharge condensate, air, and non condensable gases from the steam system and prevent steam from being discharged. Important Functions (1) Able to quickly remove condensate generated; (2) Prevent steam leakage; (3) Remove air and other non condensable gases. The necessity of using steam equipment to remove condensate and air: (1) Prevent water hammer: If there is condensate in the steam pipeline, it will be strongly impacted by the high-speed flowing steam on the pipe wall, valves, and steam equipment, causing damage or damage to the pipeline bends, valves, and steam equipment. (2) To prevent a decrease in the efficiency of steam using equipment: Steam using equipment (especially indirect heating devices) is aimed at effectively utilizing the latent heat of steam. Excessive condensate trapped in these devices comes into contact with the heating surface, reducing the heating area and uneven heating up and down, resulting in a significant decrease in equipment efficiency. (3) Prevent corrosion of steam inside equipment: Oxygen in water and air coming into contact with the equipment can cause chemical reactions, leading to rust corrosion. (4) Prevent damage to steam using equipment: Due to the different temperatures of steam and water, the condensed water inside the equipment generates temperature differences locally, causing temperature difference stress and equipment damage. Specific requirements for steam trap valves: (1) No steam leakage during the discharge of condensate; (2) It can eliminate all condensed water from any part of the steam system; (3) Capable of simultaneously discharging air and condensate; (4) Suitable for a wide range of pressures; (5) Easy to repair and maintain: simple structure with few moving parts; (6) High practicality: small size, light weight, long lifespan, low price, and no loss of emission capacity due to air and steam.
In industrial production, high-pressure ball valves play a crucial role, and damage to the sealing surface may lead to leakage and performance degradation. Therefore, measures must be taken to prevent and protect the sealing surface. 1. Proper Operation and Usage When operating high-pressure ball valves, it is essential to follow the correct operating procedures and technical requirements. Do not exceed the rated pressure and temperature range of the valve. Avoid over-tightening the valve to prevent damage to the sealing surface or premature wear. 2. Regular Inspection and Maintenance Regularly inspect the sealing surface of the ball valve, especially valves exposed to high-pressure and high-temperature environments. Remove any debris and dirt around the valve to ensure the sealing surface is in good working condition. 3. Select Appropriate Sealing Materials Choose suitable sealing materials according to the requirements of the working environment. For instance, in high-temperature or chemically corrosive environments, select sealing materials that are resistant to high temperatures and corrosion. Regularly inspect the wear and aging of sealing materials and promptly replace damaged seals. 4. Preventing Foreign Object Intrusion Install filters or screens to prevent foreign objects from entering the valve body and damaging the sealing surface. Avoid conducting messy operations around high-pressure ball valves to reduce the intrusion of external impurities. 5. Timely Repair and Replacement If damage or wear is found on the sealing surface, stop using it immediately and proceed with repairing or replacing the seals to prevent leaks from causing more serious issues. 6. Training and Education Provide training to operators to ensure they understand the working principles and proper operation methods of high-pressure ball valves, reducing the risk of seal surface damage due to operational errors. 7. Minimize Frequent Opening and Closing Reduce the frequency of opening and closing high-pressure ball valves because frequent operation increases wear and fatigue on the sealing surface, leading to premature failure. Where possible, take measures to minimize valve cycling, such as planning production schedules rationally or employing automated control systems. 8. Regular Cleaning and Maintenance Perform regular cleaning and maintenance on high-pressure ball valves to remove accumulated dirt and deposits inside the valve body, ensuring the valve operates smoothly and the sealing surface remains clean. Regular cleaning effectively reduces contamination and corrosion of the sealing surface, extending the lifespan of the seals. 9. Choose High-Quality Ball Valves Select high-quality high-pressure ball valve products to ensure that the design and manufacturing quality of the valves meet standard requirements and possess excellent performance and reliable sealing capabilities. Valves from DERVOS typically offer longer lifespan and better sealing effects, effectively...
Stainless steel trunnion mounted ball valve is a commonly used valve type, usually used to control the flow of fluids (such as water, gas, steam, etc.) in pipelines. Advantages: 1. High-pressure resistance. 2. Corrosion resistance due to stainless steel material. 3. Excellent sealing performance with advanced sealing technology. 4. Using PEEK valve seats, zero leakage, and light torque. 5. Robust structure for high reliability. 6. Convenient operation, including remote control, enhancing system efficiency. 7. Wide applicability across industries such as petroleum, chemical, natural gas, and metallurgy. Stainless steel trunnion mounted ball valve is a reliable valve type suitable for various industrial scenarios, especially in environments that require corrosion resistance and high temperature resistance accompanied by corrosion.
The 4 inch cryogenic ball valve, designed as per API609, has many parts equipped RPTFE --It has the lowest coefficient of friction and the best corrosion resistance of any known plastic material, so that the valve can handle quite extreme situations.
Payment:
30% T/T When Order, 70% T/T Before ShipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
F316Method of Operation:
LeverQuick Details
|
Type |
Ball Valve |
|
Nominal Diameter |
4" |
|
NominalPressure |
300LB |
|
Construction |
Bolted Weld, Extended Stem or Bonnet, Full Port |
|
Connection |
RF |
|
Operation |
Lever Operated |
|
Body Material |
F316 |
|
Design Code |
API 607 |
|
Pressure & Temp |
ASME B16.34 |
|
End toEnd Dimension |
ASME B16.10 |
|
Connection Size of Flanges |
ASME B16.5 |
|
Inspection |
API598 |
|
Temperature Range |
-196℃~+120℃ |
|
Media |
Oil, Water, Gas |
Design Feature
Extended stem and bonnet to position the stem packing above the cryogenic fluid and provide a column of warmer vapor that insulates the stem seal from the effects of low temperatures.
High-density seats and seals throughout the valve enable the valve to be rated down to -196°C service.
Vent hole is in the upstream face of the ball. This prevents the cold liquids from becoming trapped in the valve.
Stem primary seal and bearing are located near the packing end of the extended stem thus keeping these parts from the low temperatures and providing a blow-out proof stem design.
Valves are specially cleaned to remove all grease and oils that may react with the service media
Each valve after cleaning is packaged and sealed in a heavy poly bag to keep the valve clean until installation.
Technical Drawing
Our Service
Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide-
1. Quotation within 24 hours or no later than 3 days
This will let you meet the quotation submission deadline and enhance your working efficiency
2. Weekly status report of your order
In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update
3. An 18-month warranty period
A warranty certificate will issued after shipment and you will not have any concern after buying valves.
4. Solutions to complaints within 3 days
Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
The Class 1500 4'' cryogenic ball valve is designed with extended stem for low temperature application. The valve is made of LF2 with fully welded body, butt weld end and gearbox operation. Design Feature -Fully welded & forged body -Extended stem or bonnet -Full port design and piggable -Anti blow-out stem -Antistatic function - Automatic cavity relief -Bi-directional seat and DBB design -With stem and seat grease fittings Quick Detail Type Ball Valve Size 4" Pressure ANSI 1500 Construction One-Piece Body, Fully Weld, Extended Stem or Bonnet, Full Port Connection Butt Weld Operation Gearbox Operated Body Material Low Temperature Steel A350 LF2 Design Code API 6D Pressure & Temp ASME B16.34 End to End Dimension ASME B16.10 End Connection ASME B16.25 Inspection API 598 Temperature Range -46℃~+200℃ Media Oil, Water, Gas Related Knowledge What is the difference between full bore and reduced bore ball valve? The internal diameter of a full bore ball valve is the same as the inner diameter of the pipe. The full bore ball valve has little resistance and pressure drop to the flow. Plus, the full bore ball valve is piggable. However, the internal diameter of a reduced port (standard port) ball valve is smaller than the inner pipe size. Flow restriction caused by the reduced port will cause a pressure drop. And sometimes a pig to clean the pipe will get stuck in the reduced port ball valve. Certificates Dervos could provide reports upon clients’ requests, such as ISO 9001, PED CE, EAC, API 607, API 6D, API 6A and etc.
10" 300LB ball valve is made according to API 6D standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of full bore, fixed ball, anti-fire, anti-static, and anti-flying valve stem design. Its connection mode is RF. And it has turbine operation mode.
The single-disc check valve, made of CF8, has excellent resistance to corrosion. Designed in accordance with API594, the valve is of a WAFER type.
3" 150LB wafer check valve is made according to API 594 standard. The valve body is made of A352 LCC+316. It has the structural characteristics of double disc and wafer type. Its connection mode is RF.
Made of high-quality casting, the DIN swing check valve has a cast steel body with bolted bonnet structure and flange connection. The valve is designed with good sealing performance and minimal water hammer effect.
42" 150LBS butterfly valve is made according to API 609 standard. The valve body is made of CF8M. It has the structural characteristics of triple eccentric, multi-level and NACE. Its connection mode is RF flange. And it has turbine operation mode.
The 1.5 inch 800LB bellow seal globe valve is designed with outside screw and yoke, handwheel operation, sw end. The reduced port globe valve is has forged steel A105N body. Design Feature 1.Outside screw and yoke 2.Rising stem 3.Bolted bonnet design 4.Bellow seal packing for reliable stem sealing 5.Reduced bore design 6.Handwheel Operated Quick Detail Type Globe Valve Size 1.5'' Design Pressure Class 800 Structure BB, OS&Y, Reduced Port, Bellow Seal Packing Connection Type Socket Weld Operation Handwheel Design Code API 602 End to End ASME B16.10 Connection End ASME B16.11 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material Forged Steel ASTM A105 Trim Material Trim 8 Applicable Temperature -29℃~+425℃ Application W.O.G Origin China Related Knowledge What is a bellw seal valve? For bellow seal globe valves, the lower end bellows is welded on the valve stem to prevent the process fluid from eroding the valve stem. The other end is placed between the valve body and the valve cover to form a static seal. The double seal design ensure that if bellow seal pakcing fails, the stem packing will also function. The bellow seal globe valves are applicable for media like steam, flammable, explosive, heat transfer oil, high purity, and toxic media etc. Special Tests Besides general tests we will do (hydraulic and air test), we could also do tensile strength test, metallographic test, fugitive emission test, and NDE test (UT,RT,PT,MT) upon customers’ specific requests.
The 1 inch 800LB gate valve is designed as per API 602 with SW and handwheel operation. The stainless steel F316 gate valve has the construction of bolted bonnet, outside screw and yoke.
1/2" 800LB globe valve is made according to API 602 standard. The valve body is made of ASTM A182 F316/F316L+STL. It has the structural characteristics of bolt cover, disc swivel plug, body seat and OS&Y. Its connection mode is SW. And it has hand wheel operation mode.
3/4" 150LB gate valve is made according to API 602 standard. The valve body is made of ASTM A182 F316L. It has the structural characteristics of bolt cover, rising stem and rigid wedge. Its connection mode is RF integral flange. And it has hand wheel operation mode.
The cast steel lift non return check valve is designed with piston type disc, bolted bonnet, and PN16 RF flange. The spring loaded check valve conforms to DIN 3356. Quick Detail Type Check Valve ( Non-return Valve) Nominal Diameter DN 150 NominalPressure PN 16 Construction Lift Type / Piston Type, Bolted Bonnet Connection Flanged Connection Design & Manufacture DIN 3356 End to End EN 558 Connection EN 1092 Test & Inspection EN 12266 Body Material Carbon Steel GS C25 Media W.O.G. Product Range Body material: CS, SS, Alloy Steel, CI, Bronze, Brass Size Range: 2”~12” (DN50~DN300) End Type: Butt Weld, Socket Weld, Flanged, Screwed Pressure Range: 150lbs~2500lbs (PN16~PN420) Temperature Range: -46℃~ +425℃ Related Knowledge What is a piston check valve? Usually, we have swing type check valve and lift type check valve. A piston check valve and ball check valve both belong to lift type check valve. In a lot of cases, a piston check valve use spring to retain the disc in closed position. The structure of a piston check valve is very similar to the globe valve just without manual operation. Due to its piston type disc and superior leak tight characteristic, the piston check valves are suitable for small size and high pressure conditions.
20" 300LB wafer check valve is made according to API 594 standard. The valve body is made of WCB. It has the structural characteristics of double plate and built-in type. Its connection mode is wafer type.
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