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Troubleshooting Guide for Valve Vibration and Noise
Troubleshooting Guide for Valve Vibration and Noise
2026-01-06

These symptoms typically indicate a mismatch in fluid conditions, valve selection, or system configuration. If left unaddressed over prolonged operation, they can accelerate valve wear and pose safety risks.   Based on field experience, this article outlines the common causes of valve vibration and noise and provides practical guidance for troubleshooting.   1. Basic Manifestations of Valve Vibration and Noise   Valve vibration usually appears as noticeable oscillations of the valve body, stem, or connected piping. Noise may present as humming, whistling, or banging sounds.   These phenomena often occur simultaneously and are primarily related to the following factors: ● Abnormal flow velocity or pressure differential ● Unstable internal forces within the valve ● Mismatch between actual operating conditions and valve design   2. Common Causes Analysis   1. Excessive Flow Velocity or Pressure Differential When the fluid passes through the throttling section of a valve at high speed, strong turbulence and pressure fluctuations are likely to occur, causing periodic impact on internal components. This issue is particularly pronounced when using standard globe valves or ball valves under regulating conditions.   Typical manifestations include: ● Noise increases as the valve opening decreases ● Vibration intensifies under high-pressure-drop conditions   2. Improper Valve Selection Incorrect valve selection is a common root cause of vibration, such as: ● Using on/off valves for prolonged throttling ● Oversized valve operating at small openings for extended periods ● Insufficient pressure rating or structural rigidity of the valve These conditions can cause unstable movement of the valve plug or ball, resulting in vibration and noise.   3. Loose or Worn Internal Components After long-term operation, the following issues are commonly observed: ● Wear of valve plugs or discs ● Increased clearance between the stem and guiding parts ● Loosened fasteners   Non-design clearances amplify fluid impact, leading to persistent noise. If vibration is accompanied by metallic knocking sounds, the condition of internal components should be checked as a priority.   4. Cavitation or Flashing In liquid service, cavitation or flashing occurs when local pressure drops below the saturation vapor pressure. Bubble collapse in high-pressure regions impacts internal components, often accompanied by noise and vibration.   Typical signs include: ● Sand- or gravel-like scraping sounds ● Rapid wear of internal components ● Significant pressure fluctuations   5. Insufficient Piping Support or System Resonance Some vibrations are not directly caused by the valve. When upstream or downstream piping lacks adequate support, or when the piping structure resonates near the fluid pulsation frequency, system resonance may occur, amplifying existing vibrations...

Fire Safe Ball Valves Explained When Do You Really Need One
Fire Safe Ball Valves Explained When Do You Really Need One
2025-12-29

In industrial piping systems, safety is always a top priority. A Fire Safe Ball Valve is a specialized type of ball valve designed to maintain sealing and prevent leakage under high temperatures or fire conditions. Although it looks similar to a standard ball valve, its structure and functionality are significantly different. This article provides a detailed analysis of the working principle, applicable scenarios, and selection guidelines for Fire Safe Ball Valves.   1. Introduction to Fire Safe Ball Valves   A Fire Safe Ball Valve is designed for fire or extreme high-temperature conditions. Its core feature is the ability to maintain metal-to-metal sealing contact between the ball and the seat even if the valve seats or sealing elements are damaged by high heat, thereby preventing leakage of the medium.   Features: ● High-Temperature Sealing Protection: Even if soft sealing materials melt or burn, the metal seal continues to function. ● Compliance with International Standards: Common standards include API 607 and ISO 10497. ● High Durability: Suitable for harsh operating conditions and flammable or explosive media.   Working Principle: At normal temperatures, the soft valve seat ensures zero leakage. When the temperature rises to the soft seal failure point, a spring or preloading mechanism pushes the ball against the metal seat, achieving metal-to-metal sealing and preventing medium leakage under high temperatures or fire conditions.   2. Applicable Scenarios for Fire Safe Ball Valves   ● Petrochemical and Natural Gas: In pipelines carrying flammable or explosive media, a Fire Safe Ball Valve can effectively prevent fire from spreading through the valve. ● High-Temperature Process Systems: In steam, hot oil, or high-temperature gas pipelines, even if soft sealing materials fail due to heat, the metal seal ensures system safety. ● High Safety Requirement Applications:   In facilities such as refineries, chemical plants, and offshore platforms where safety standards are strict, using Fire Safe Ball Valves helps reduce the risk of leakage.   3. Differences Between Fire Safe Ball Valves and Standard Ball Valves   ● Sealing Materials: Standard ball valves typically use PTFE or other flexible materials for sealing, which can fail at high temperatures. Fire Safe Ball Valves engage a metal-to-metal seal when the soft seal fails. ● Design Standards: Fire Safe Ball Valves must comply with fire test standards, such as API 607, whereas standard ball valves do not have this requirement. ● Applicable Operating Conditions: Fire Safe Ball Valves are mainly used for high-temperature, high-pressure, or flammable/explosive media. Standard ball valves are suitable for conventional low- to medium-pressure, ambient-temperature media.   4. Selection Recommendations   Based on Medium Characteristics: ● For flammable, explosive, or high-temperature media, Fire Safe ...

Why Are Many Customers Surprised When They Receive DERVOS Valves?
Why Are Many Customers Surprised When They Receive DERVOS Valves?
2025-12-18

In the export of industrial valves, packaging is often regarded as merely the final step before delivery. However, during actual transportation, packaging directly affects the overall condition of the valve during transit, handling, and even at the moment the customer unpacks it.   For industrial valves that must undergo long-distance transportation and multiple transshipments, packaging itself is an integral part of product quality. Based on extensive export experience, DERVOS has established a clear, stable, and repeatable valve packaging standard to ensure that valves are delivered to customers safely and in perfect condition.   1. Pre-Packaging Preparation and Product Verification   Before entering the packaging process, all valves undergo cleaning, inspection, and product information verification. This stage ensures that each valve is in a stable and fully controlled condition before packaging.   ● Remove oil and grease from the valve body surface ● Inspect flange sealing surfaces and the valve cavity to ensure no foreign matter is present ● Install and securely fix the nameplate to ensure product information is clear and identifiable   This process provides a reliable foundation for subsequent protection and transportation.   2. Internal Anti-Corrosion Treatment and Sealing Surface Protection   To address the conditions typically encountered during export transportation, valves receive targeted protective treatment prior to packaging:   ● The valve cavity is evenly coated with anti-rust oil to reduce the risk of corrosion in humid or salt-laden environments ● Protective covers are installed on all flange faces to prevent impact damage or contamination during handling and transport   These measures ensure that both internal components and sealing surfaces remain in good condition until the valves arrive at the customer's site.   3. Multi-Layer Inner Packaging and Individual Valve Protection   During the inner packaging stage, DERVOS applies a multi-layer cushioning structure to provide comprehensive protection for each valve:   ● Impact-resistant pearl cotton is placed around all sides and at the bottom of the inner carton ● Separators are installed between valves to prevent direct contact ● Each valve is individually wrapped with protective cushioning material, with special attention given to coatings and machined surfaces   This packaging structure effectively reduces the risk of paint damage, abrasion, and surface defects during transportation.   4. Custom Partition Fixing and User-Friendly Design   When multiple valves are packed in the same crate, custom wooden partitions are used to secure each unit:   ● Valves are precisely positioned according to their dimensions to prevent movement inside the crate ● Partitions feature chamfered edges, making it easier for customers to open the crate and remove the valves ●&nb...

Dervos Valve Supply for Refinery in Hungary
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Dervos Valve Supply for Refinery in Hungary

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Product Detail

Project Background

 

In 2024, DervosValve was selected as a trusted valve supplier for a refinery project in Hungary. The client required large-sized industrial valves capable of handling complex and high-pressure oil and gas media. With years of engineering experience and proven track records in the energy sector, Dervos was chosen to provide a complete valve solution tailored to the refinery’s operational needs.

 

industrial valve

 

Scope of Supply

 

10 pcs Gate Valves

9 pcs Check Valves

 

All valves were designed and manufactured according to API and ASME standards, ensuring compliance with international refinery safety and performance requirements.

 

 

Product Design & Technical Highlights

 

The supplied valves feature bolted bonnet design, flexible wedge, and rising stem with yoke support, which enhance sealing reliability and facilitate maintenance. Their large-scale structure was customized to fit the refinery’s pipeline system, allowing smooth fluid control and stable operation under high temperature and pressure.

 

industrial valve

 

Performance in Refinery Conditions

 

Refinery environments involve frequent temperature fluctuations and medium impurities. Dervos valves demonstrated outstanding sealing performance, corrosion resistance, and mechanical strength, ensuring long-term stability with minimal maintenance requirements. The bolted bonnet design also makes disassembly and inspection more convenient during scheduled shutdowns.

 

industrial gate valve

Why the Client Chose Dervos

 

The Hungarian client valued Dervos for:

● Proven experience in oil & gas valve solutions

● Strict material traceability and quality control system

● Flexible customization capabilities for large valve dimensions

● On-time delivery and complete documentation support

 

Throughout the project, our technical and logistics teams worked closely with the client’s engineers, ensuring each valve was tested, packaged, and delivered to meet project timelines and refinery installation standards.

 

Customer Feedback & Project Outcome

 

After installation and commissioning, the refinery reported stable operation and precise flow control performance. The valves’ large design and robust construction fully met system pressure and flow requirements. The client expressed satisfaction with both the quality and Dervos’ technical responsiveness, laying a solid foundation for future cooperation.

 

Conclusion

 

This successful refinery project in Hungary once again highlights Dervos’ ability to deliver reliable, large-size valve solutions for the oil and gas industry. We continue to serve our global partners with precision engineering, professional service, and long-term reliability.

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Related Products
ball valve and check valve replacement
DERVOS Valves Applied in MOL Refinery Upgrade Project in Hungarian

The refinery of MOL, located in Hungary, requires regular ball valve and check valve replacements to maintain optimal performance. As a trusted check and ball valve supplier of MOL, DERVOS continues to provide ball valves for their operations. In this project, DERVOS supplied a batch of high-performance ball valves and check valves for fluid control in oil and gas applications. They required various types and specifications of ball and check to meet the operational and sealing requirements of different pipeline systems.

ECOFUEL Turns Waste into Diesel with DERVOS Valve Solutions
ECOFUEL Turns Waste into Diesel with DERVOS Valve Solutions

In 2017, DERVOS contributed to an innovative environmental initiative led by ECOFUEL, an emerging canadian player in clean technology. This groundbreaking project aimed to produce sustainable diesel from solid waste, setting a precedent in green energy solutions. DERVOS is proud to have provided 136 sets of premium valves to support this pioneering effort.

Welded Ball Valve Forged Steel Metal Seated
10 Inch Fully Welded Ball Valve Metal Seated Bare Stem

The 20 inch metal seated ball valve is designed for high temperature application or application with solid particulate. The valve has welded body, RF flange connection, bare stem for actuators, belonging to trunnion mounted type. Quick Detail Type Ball Valve Size 20" Pressure ANSI 600 Construction Trunnion Type, One-Piece Body, Fully Welded, Metal to Metal Seat Connection Flanged Operation Bare Stem Body Material Forged Steel ASTM A105 Design Standard API 6D Pressure & Temp ASME B16.34 Face to Face Dimension ASME B16.10 End Connection ASME B16.5 Inspection API 598 Temperature Range -29℃~+200℃ Media Oil, Water, Gas Dimension CLASS 600 DN mm 50 65 80 100 150 200 250 300 350 400 450 500 NPS in 2 2.5 3 4 6 8 10 12 14 16 18 20 L (RF) mm 292 330 356 432 559 660 787 838 889 991 1092 1194 in 11.5 13 14 17 22 26 31 33 35 39 43 47 L1 (BW) mm 292 330 358 432 22 660 787 838 889 991 1092 1194 in 11.5 13 14 17 559 26 31 33 35 39 43 47 L2 (RTJ) mm 295 333 359 435 562 664 791 841 892 994 1095 1200 in 11.63 13.13 14.13 17.13 22.13 26.13 31.13 33.13 35 39.5 43.1 47.3 H mm 153 165 195 213 272 342 495 580 630 725 800 850 in 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 24.8 28.5 31.5 33.5 Do(W) mm 600 850 1250 1300 1500 *350 *350 *600 *600 *800 *800 *800 in 23.62 33.46 49.25 51.22 59 13.8 13.8 23.6 23.6 31.5 31.5 31.5 RF(Kg)   38 56 66 122 217 350 660 820 830 1160 1420 1650 BW(Kg)   31 51 58 117 200 327 605 790 800 1030 1305 1505 *Worm Gear or Electric actuator operated Related Knowledge When to use metal seated ball valve? The seat of a metal seated ball valve is often stellite, stainless steel, or tungsten carbide instead of soft seat material like ptfe, peek, nylon, teflon, and devlon. These metal to metal seat ball valves are especially applicable for: -Media with high temperature -Media with solid particulate for high abrasion -Media with severe condition, like high erosion and corrosion -Media with high viscosity like heavy oil Our Main Product Range Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.

Floating Ball Valve
DN25 PN40 Floating Ball Valve A105 ISO17292 Lever EN1092-1 B1

DN25 PN40 ball valve is made according to ISO17292 standard. The valve body is made of ASTM A105. It has the structural characteristics of floating ball and full bore. Its connection mode is EN 1092-1 B1. And it has lever operation mode.

Globe Valve
6" 300LB Cast Steel Globe Valve WCB RF BS1873

6" 300LB globe valve is made according to BS1873 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of straight through, rising stem. Its connection mode is RF. And it has gearbox with lock operation mode.

Flanged Stainless Steel Globe Valve OS&Y
Stainless Steel Globe Valve PN16 DN50 Flanged Handwheel

The PN16 DN50 stainless steel flanged globe valve has straight pattern structure, bolted bonnet and handwheel operation. The OS&Y globe valve is designed as per DIN 3356. Quick Detail Type Globe Valve Norminal Size DN50 NorminalPressure PN16 Construction BB, Rising Stem, Plug Disc, Integral Seat ConnectionType Flange OperationType Gearbox Design Code DIN 3356 Face to Face DIN 3202 Flange End DIN 2543 Test & Inspection DIN 3230 Body Material Stainless Steel TrimMaterial Stainless Steel Temperature Range -196℃~+800℃ Medium Water, Oil and Gas Origin China Design Feature 1.Straight pattern body structure 2.OS&Y, Rising Stem 3.Bolted Bonnet 4.Available with bevel gear operation 5.Plug type disc 6.Little abrasion on sealing face during valve operation 7.Smaller installation space required Dervos Main Product Range With a complete product range, Dervos product lists cover gate, globe, check, ball, butterfly, check, plug valve and strainers. We can also provide marine valve, pressure reducing valve, control globe valve, wellhead valve and so on

Check Valve
3" 600LB Swing Check Valve RF WCB API6D Cast Steel

3" 600LB check valve is made according to API 6D standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of bolt cover, swing type and full bore. Its connection mode is RF.

Pressure Balance Plug Valve With Lever
Inverted Pressure Balanced Lubricated WCB 2 Inch Plug Valve

Inverted Pressure Balanced Lubricated Plug Valve is 2 inch and WCB body with metal seated. Apply to temperature lower than 80℃. Quick Detail  Type Plug Valve Size 2” DesignPressure 150LB Construction Lubricated Type Plug Valve Connection Type Flange Connection Operation Lever/Wrench Design Code API6D Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection  API6D Body Material A216 WCB Temperature Range <80℃ Application WOG

Swing Check Valve
Cast Steel NPS 6 Class 150 Swing Check Valve RF WCB Metallic Seated

The swing check valve is made of A216, a kind of WCB. Manufactured according to BS1868, the check valve is 6 inch and 150LB. And the valve is capable in working temperature between -19 to 425 degree Celsius.

Gate Valve
3/4" 1500LB Forged Steel Gate Valve SW A105N API602 Handwheel

3/4" 1500LB gate valve is made according to API602 standard. The valve body is made of ASTM A105N. It has the structural characteristics of body cover welding. Its connection mode is SW. And it has handwheel operation mode.

Check Valve
Forged Steel Swing Check Valve API 602 1 Inch CL150 RF

The 1 inch swing check valve has the construction of bolted bonnet and RF flange end. The forged steel swing check valve is designed with reduced bore as per API 602. Dervos could also do customizing service as per clients’ requests on sizes, design ratings, materials, and standards and so on.

Strainer
RF Connection, 8" 150LB Y Type Strainer, Body WCB, ASME B16.34

8" 150LB Y type strainer is made according to ASME B16.34 standard. The valve body is made of ASTM A216 WCB. It has the structural characteristics of equipped with a drain plug and structural length of 495mm. Its connection mode is RF.

Leave a message

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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