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  • What Is a Flanged Plug Valve?
    What Is a Flanged Plug Valve? Aug 02, 2024
    A flanged plug valve is a widely used valve equipment in the industrial field, primarily designed to control the flow of fluids, such as liquids or gases. I. Definition and Working Principle A flanged plug valve controls fluid flow by rotating a valve plug (or stopper). The valve plug is typically cylindrical and rotates around the centerline of the valve body. When the plug is rotated to a position perpendicular to the pipeline axis, the valve is closed, preventing fluid passage. Conversely, when the plug aligns parallel to the pipeline axis, the valve is open, allowing fluid to flow smoothly. Additionally, the plug valve can adjust the rotation angle of the plug as needed to achieve precise control over fluid flow rates. II. Structural Characteristics 1. Flanged Connection: The flanged plug valve connects to the piping system via flanges, offering excellent versatility and sealing performance. Different standard flanges and materials can be selected based on requirements. 2. Rotating Plug: The plug serves as the key component, controlling the opening and closing of the valve channel through rotation, thereby regulating fluid flow. 3. Sealing Structure: The sealing surface between the gate plate and valve body typically employs metal gaskets or packing to ensure the valve's sealing performance. III. Application Areas Due to its simple structure, ease of operation, and excellent sealing properties, the flanged plug valve finds widespread use in various industries: 1. Petrochemical Industry: Used for transporting, regulating, and controlling various corrosive media in oil refining, chemicals, and related sectors. 2. Power Industry: Controls the flow of cooling water, steam, and other media to ensure the smooth operation of power equipment. 3. Food and Beverage Industry: Favored for its smooth channel and absence of dead zones, making it easy to clean and drain impurities, thus widely used in food, beverage, and pharmaceutical industries. 4. Other Industries: Also plays a vital role in sectors such as wastewater treatment and automobile manufacturing. IV. Precautions Regularly maintain and clean the valve to prevent impurities or sediment from accumulating within the valve channel, ensuring its proper function. Select appropriate valve materials and sealing structures based on the media's properties and the valve sealing surface's erosion resistance. Ensure correct valve installation orientation during installation and use to prevent leaks or damage caused by improper installation.
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  • Introduction to Aeration Butterfly Valve
    Introduction to Aeration Butterfly Valve Jul 31, 2024
    The aeration butterfly valve is a crucial device widely used in ventilation, air conditioning systems, flue gas discharge, and dust removal systems. It is designed to control the flow of gases in low-pressure, large-diameter pipelines. 1. Basic Structure The structure of the aeration butterfly valve is relatively simple and mainly consists of the following components: 1. Valve Body: The valve body is the main part of the aeration butterfly valve, usually made of cast iron, stainless steel, or carbon steel to ensure its strength and corrosion resistance. 2. Valve Disc: The valve disc is the core component of the aeration butterfly valve. It is typically disc-shaped and can rotate to regulate the gas flow. 3. Valve Stem: The valve stem connects the valve disc to the actuator, transmitting the operating torque to rotate the valve disc. 4. Actuator: The actuator includes manual, electric, or pneumatic devices used to control the opening of the valve disc, thus adjusting the gas flow. 5. Seal Ring: The seal ring is installed between the valve body and the valve disc to ensure good sealing performance when the valve is closed. 2. Working Principle The working principle of the aeration butterfly valve is to control the gas flow in the pipeline by rotating the valve disc. When the valve disc is perpendicular to the direction of the airflow, the valve is in a fully open state, allowing gas to flow freely. When the valve disc is parallel to the direction of the airflow, the valve is in a closed state, completely blocking the gas flow. The angle of the valve disc can be adjusted between 0° and 90°, allowing for precise flow control. 3. Main Features (1) Simple structure: The aeration butterfly valve has a simple structure with few components, making it compact, lightweight, and easy to install and maintain. (2) Convenient operation: The aeration butterfly valve can be operated manually, electrically, or pneumatically, offering flexible and convenient adjustment. (3) Good sealing performance: High-quality sealing materials ensure that the valve has good sealing performance when closed, effectively preventing gas leakage. (4) Low flow resistance: The valve disc has low resistance within the pipeline, resulting in minimal pressure loss during gas flow, which improves system efficiency. (5) Strong adaptability: The aeration butterfly valve is suitable for various ventilation and air conditioning systems, as well as for gas flow control in smoke exhaust and dust removal systems. 4. Application Fields (1) HVAC systems: In the ventilation and air conditioning systems of buildings, aeration butterfly valves are used to regulate the airflow, controlling the indoor temperature and humidity. (2) Industrial ventilation systems: In industrial production processes, aeration butterfly valves control the ventilation within factories, removing harmful gases and maintaining a good working environment. (3) Flue gas emission systems: In large industrial equipment such as therm...
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  • Precautions for Installing Flanged Check Valves
    Precautions for Installing Flanged Check Valves Jul 26, 2024
    When installing flanged check valves, the following precautions should be taken to ensure their proper operation and long-term use: 1. Preparation before Installation Inspect the valve: Ensure that the valve has not been damaged during transportation and that there are no foreign objects inside the valve body. Clean the pipeline: Clean debris such as weld slag and rust from inside the pipeline to prevent them from entering the valve body. Verify parameters: Check the pressure, temperature, material, and other parameters on the valve's nameplate to ensure they meet the requirements of the working conditions. 2. Installation Position and Direction Flow direction marking: Ensure that the arrow marking on the valve is consistent with the flow direction of the medium in the pipeline. Vertical installation: Check valves are typically installed vertically, with the valve disc free to open and close. When installed horizontally, ensure that the valve disc can move freely. 3. Flange Connection Align flanges: Ensure that the flanges of the pipeline and valve are aligned to avoid offset or stress concentration. Flange gasket: Select the appropriate gasket material and place it correctly between the flanges to prevent leakage. Bolt tightening: Tighten the flange bolts uniformly in a diagonal sequence, gradually increasing the force to ensure uniform stress on the flange and prevent deformation. 4. Avoid Stress Pipeline support: Install appropriate supports before and after the valve to prevent the weight and stress of the pipeline from concentrating on the valve. Reduce vibration: In pipeline systems with significant vibration, take measures to reduce vibration transmission to the valve and extend its lifespan. 5. Testing and Commissioning Seal test: Conduct hydrostatic or pneumatic testing after installation to check the sealing performance of the flange connections and inside the valve. Function test: Confirm that the check valve can open and close normally during medium flow and stoppage. 6. Regular Maintenance Regular inspection: Regularly inspect the tightness and sealing performance of the flange connections to prevent loosening and leakage. Clean the valve body: Clean the inside of the valve body when necessary to prevent debris accumulation that could affect valve performance. Lubricate components: For check valves requiring lubrication, regularly inspect and add lubricant to ensure flexible valve disc movement. 7. Special Working Condition Considerations High temperature and pressure: In high-temperature and high-pressure conditions, select appropriate gasket and bolt materials to prevent leakage caused by thermal expansion and contraction or stress concentration. Corrosive media: For corrosive media, choose valves made of corrosion-resistant materials and implement corrosion prevention measures. 8. Environmental Requirements Protective measures: When installing in outdoor or corrosive environments, take protective measures for the valve, such as ap...
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  • Structure and Working Principle of Orbit Ball Valve
    Structure and Working Principle of Orbit Ball Valve Jul 25, 2024
    The Orbit Ball Valve, with its unique design and reliable performance, has been widely used in industrial fields such as oil, natural gas, and chemicals. 1. Structure of Orbit Ball Valve The structure design of the Orbit Ball Valve differs from that of a conventional ball valve. Its main components include: (1) Valve body: The body of the Orbit Ball Valve is typically made of forged or cast steel, offering high strength and corrosion resistance, and is capable of withstanding high-pressure and high-temperature environments. (2) Ball: The ball moves within the valve body through a specially designed track and is usually made of stainless steel or nickel-based alloys, providing excellent wear and corrosion resistance. (3) Seat: The seat is the part that comes into contact with the ball, typically made of metal to ensure sealing performance under high pressure and high temperature conditions. (4) Stem: The stem connects the ball to the actuator, responsible for transmitting operational torque to move the ball within the valve body. (5) Sealing System: This includes the seat seal and stem seal, ensuring no leakage of the medium. Seals are typically made of metal or high-performance polymer materials. (6) Actuator: This includes manual operation mechanisms or automated actuators used to control the opening and closing of the valve. 2. Working Principle of Orbit Ball Valve The working principle of an Orbit Ball Valve differs from that of a conventional ball valve, with its core function relying on the track movement and rotation of the ball within the valve body. The opening and closing process of an Orbit Ball Valve is as follows: Closed State: In the closed state, the sealing surface of the ball is tightly pressed against the valve seat, forming a reliable seal and preventing the flow of the medium. Opening Process: (1) Initial Eccentric Movement: When the actuator applies operational torque, the ball first moves eccentrically up or down along the track, gradually disengaging from the valve seat. This process reduces friction between the ball and the seat, preventing wear on the sealing surface. (2) Rotational Movement: After completing the eccentric movement, the ball continues to rotate 90 degrees, fully opening the passage and allowing the medium to flow smoothly through. As the ball's movement and rotation on the track occur in separate steps, the operation is smoother, and the required torque is lower. Closing Process: (1) Initial Rotational Movement: When the actuator operates in reverse, the ball first rotates 90 degrees to the closed position, thereby closing the passage. (2) Eccentric Movement: After the ball completes the rotation, it moves along the track back to the valve seat, forming a seal. This frictionless sealing process ensures high sealing performance and a long service life for the Orbit Ball Valve. 3. Advantages of Orbit Ball Valve (1) Frictionless Sealing: The eccentric and rotational movements of the Orbit Ball Valve are separ...
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  • When is it suitable to choose a Y-type ball valve?
    When is it suitable to choose a Y-type ball valve? Jul 19, 2024
    Y-type ball valves have gained popularity in industrial pipeline systems due to their unique Y-shaped structure and excellent fluid control performance. They are designed to reduce fluid resistance and improve flow efficiency, making them well-suited for specific applications. 1. Situations that require low flow resistance and high flow rates: ①High-flow pipeline systems: The Y-shaped design of the ball valve significantly reduces the resistance as fluid passes through the valve, making it suitable for pipelines that require high-flow control. This design ensures smooth and efficient fluid flow, reducing energy consumption. ②Applications with low pressure drop requirements: In systems sensitive to pressure drop, the low flow resistance characteristics of Y-type ball valves effectively reduce pressure losses in the system, ensuring overall pipeline efficiency. For example, in long-distance transportation pipelines and process flows that require specific pressure maintenance, Y-type ball valves are an ideal choice. 2. Handling high viscosity and media with particles: ①High-viscosity fluids: Y-type ball valves can handle high-viscosity fluids, avoiding excessive flow resistance within the valve. This makes them suitable for the transportation and control of high-viscosity media such as oils, syrups, and slurries. ②Media with particles: Due to their smooth and spacious flow passages, Y-type ball valves effectively prevent particle accumulation and blockages when handling fluids with particles. They are suitable for transporting media such as mud and wastewater. 3. Situations that require frequent operation and adjustment: ①High-frequency opening and closing operations: The design of Y-type ball valves allows them to perform well in frequent opening and closing operations, providing reliable sealing performance and long service life. In situations that require frequent operations, such as flow and direction control, Y-type ball valves are a reliable choice. ②Precise flow control: The flow passage design of Y-type ball valves enables precise flow control, making them suitable for process flows that require fine control of flow rates, such as chemical reactions and pharmaceutical production processes. 4. Installation environments with limited space: Y-type ball valves have a compact structure and occupy minimal space, making them suitable for installation in limited spaces. Whether it is inside equipment, dense pipeline areas, or systems that require high-density installation, Y-type ball valves can adapt flexibly. 5. Systems that require high fluid cleanliness: The design of Y-type ball valves ensures smooth flow passages that are not prone to impurity accumulation, making them easy to clean and maintain. In industries with high requirements for fluid cleanliness, such as pharmaceuticals, food, and beverages, Y-type ball valves are an ideal choice. 6. Cost control and ease of maintenance requirements: Due to their low flow resistance design, Y-type bal...
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  • Difference between Wafer Butterfly Valve and Flanged Butterfly Valve
    Difference between Wafer Butterfly Valve and Flanged Butterfly Valve Jul 19, 2024
    Butterfly valves are essential components in fluid control systems, widely used in various industries for their advantages such as simple structure, compact size, lightweight, flexible operation, and easy installation. They are particularly suited for controlling fluid flow, pressure, and direction. Among the commonly used butterfly valves, there are two main types: wafer butterfly valves and flanged butterfly valves. Different Connection Methods: Wafer Butterfly Valve: The valve body does not have flanges. It is clamped between two pipe flanges using double-ended bolts. Two flange pieces clamp the butterfly valve, which is then fixed with bolts. Flanged Butterfly Valve: The valve body has flanges. The valve is connected to the pipe flanges at both ends using bolts. Different Structures: Wafer Butterfly Valve: The bolts used are relatively long, and it does not have flanges itself. Therefore, it is generally not recommended to install it at the end of the pipeline or in downstream positions that require disassembly. When disassembling the downstream flange, the wafer valve may fall off, causing both ends of the pipeline to be unable to function properly. Flanged Butterfly Valve: Due to the valve body having its own flanges, it is securely connected to the pipe flanges. Even if one end is removed, it will not affect the normal operation of the other end of the pipeline. Different Costs and Construction Requirements: Wafer Butterfly Valve: The longer bolts used and the requirement for high construction accuracy may cause leakage if the flanges are not properly aligned. However, it is convenient to disassemble and has relatively lower cost. However, if there is an issue with one sealing surface, both sealing surfaces may need to be opened for inspection and repair. Flanged Butterfly Valve: Although the cost may be slightly higher, the connection is more secure, and the impact range during maintenance is smaller.
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