Ball valves and plug valves differ significantly in several aspects, including structure, operating principle, mode of operation, flow control capability, sealing performance, and application scenarios. These differences enable the two types of valves to perform distinct roles in their respective fields. Structural Differences The ball valve, a design evolved from the plug valve, utilizes a spherical element as its core component. By rotating the ball 90° around the stem axis, the valve can be opened or closed. Its structure is straightforward, consisting primarily of a spherical closure element with a through-bore housed within the valve body. In contrast, the structure of a plug valve is more complex. It comprises multiple components such as the valve body, bonnet, plug, seat, and stem. The closure element is a cylindrical or tapered plug that controls flow by rotating 90°, aligning or misaligning the port in the plug with the flow passage in the valve body to achieve opening or shutoff. Operating Principle The operating principle of a ball valve relies on the rotation of the ball to control the on-off flow of fluid. When the ball is in tight contact with the valve seat, the clearance between them is completely sealed, thereby preventing fluid leakage. When the ball rotates to a position disengaged from the seat, the fluid is allowed to flow freely through the passage inside the valve body. The operating principle of a plug valve differs in that it primarily controls the flow passage by rotating the plug element to open or close the valve. In a plug valve, the plug is connected to the stem and rotates together with it to achieve flow control. The closure element is a tapered plug with a port, and the flow passage is designed to be perpendicular to the axis of the plug. This configuration enables the plug valve to operate more efficiently and reliably during opening and closing. The operation of a ball valve is notably simple, requiring only a 90-degree rotation to achieve opening or closing. This design allows the flow passage to be opened or shut off quickly and smoothly when the ball is rotated by 90 degrees, providing both convenience and efficiency. In addition, ball valves offer relatively low flow resistance in the fully open or fully closed position, making them particularly suitable for applications that require rapid on-off operation. By contrast, the operation of a plug valve is comparatively more complex, as several turns are typically required to complete the opening or closing action. The valve plug is designed in a cylindrical or tapered form and regulates fluid flow through rotation. Nevertheless, plug valves demonstrate excellent performance in flow regulation, enabling precise adjustment of the flow passage diameter and accurate control of flow rate. However, due to the relatively complicated operating process, plug valves are not well suited for frequent operation...
In industrial valve systems, a high-quality blind plate valve ensures safe and efficient operation of equipment. It is suitable for gas pipelines in metallurgy, chemical processing, petroleum, and municipal systems, serving as an effective device for positive gas isolation. Working Principle and Features The blind plate valve consists of left, center, and right valve bodies, a valve plate, shafts, a compensator, and two drive units (for clamping and travel respectively). The clamping mechanism uses a drive assembly to actuate a linkage system, enabling three lead screws to operate synchronously and press the valve bodies against the valve plate to achieve sealing. This design provides good synchronization and uniform sealing force distribution. Positioning rollers are installed along the outer lower edge of the valve plate to enhance sealing reliability and ensure overall stability and sealing accuracy during operation, thereby extending the service life of the valve. Valve Operating Sequence The clamping drive unit actuates the crank and linkage mechanism, causing the lead screws to rotate synchronously and retract the center body from the sealing surfaces (release condition). Guide wheels installed on the center body move laterally and simultaneously drive the valve plate. When the valve bodies are fully opened, the valve plate is positioned between the sealing faces of the left and right bodies, and the sealing surfaces are completely disengaged. The plate drive unit is then activated. Through a lever arm mechanism, the valve plate rotates, bringing the blind plate into the pipeline position. The clamping drive unit is started again to fully clamp the valve plate, completing valve closure. Valve Opening The clamping drive unit first fully releases the valve bodies. The turning drive unit then rotates the valve plate so that the through-port aligns with the pipeline. Finally, the clamping electric actuator presses the valve plate to complete the opening operation.
Wide-body ball valves and single-piece ball valves are both types of ball valves used for controlling the on/off flow of medium in pipelines. Both wide-body and single-piece ball valves feature a one-piece (integral) body design, unlike split-body designs. This differs from two-piece and three-piece ball valves, which have segmented valve bodies. For internally threaded wide-body ball valves, the valve body is made from round or hexagonal stock, using either bar material or forged components. The ball core features a reduced-diameter design and is inserted from one side of the valve body. The stem uses an internal anti-blowout structure. Flat surfaces are machined on both the inlet and outlet sides of the body to facilitate assembly of the ball valve and allow the use of wrenches during pipeline installation. In wide-body ball valves, the stem stuffing box is relatively shallow, and the internal packing volume is limited, resulting in a moderate sealing performance of the stem. Therefore, these valves are more suitable for low-pressure medium applications. In contrast, two-piece and three-piece ball valves feature stem stuffing box structures that provide reliable sealing for high-pressure medium applications. The structure of flanged wide-body ball valves is essentially the same as that of internally threaded wide-body ball valves. Typically, the flange is connected to the intermediate valve body via threaded fasteners, although some designs utilize a forged one-piece structure. Externally threaded wide-body ball valves can use a union-type structure, where the union is directly welded to the pipeline and connects to the external threads on the valve body. This design allows for easy disassembly and reassembly during valve maintenance or replacement without requiring separate unions on the pipeline. The valve bodies of single-piece internally threaded ball valves and single-piece flanged ball valves are manufactured using casting processes, with the ball core featuring a reduced-diameter design. The stem uses an internal anti-blowout structure. The inlet and outlet ends of single-piece internally threaded ball valves have a hexagonal shape, similar to conventional internally threaded valves, to facilitate wrench operation and secure installation. In single-piece flanged ball valves, the flange and valve body are cast as a single unit, eliminating the need to machine and assemble the flange separately as in wide-body flanged ball valves. This approach reduces cost and simplifies the manufacturing process. Single-piece wafer-style ball valves have a shorter valve body length, making them more suitable for pipelines with limited space. Wide-body and single-piece ball valves both use a reduced-diameter ball design, resulting in higher flow resistance compared with two-piece and three-piece ball valves. The main differences are as follows: Valve Body Manufacturing Process ● Wide-bo...
80A JIS 10K three-way plug valve is made according to API 599 standard. The valve body is made of A351 CF8. It has the structural characteristics of 3-way and L-shaped. Its connection mode is RF.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A351 CF8Product Description
|
Type |
Plug Valve |
|
Size |
80A |
|
Pressure |
JIS 10K |
|
Connection |
RF |
|
Body Material |
A351 CF8 |
|
Design Norm |
API 599 |
|
End Flange Dimensions |
JIS B2220 |
|
Face to Face |
ASME B16.10 |
|
Pressure-Temp |
ASME B16.34 |
|
Test & Inspection Code |
API 598 |
|
Temperature |
≤ 120°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. It has three fluid passages, suitable for controlling the flow direction of two fluids or mixing fluids;
2. Three-way plug valve can be used for various purposes, such as diverting, mixing, or regulating the proportion of two fluids. This versatility makes it widely applicable in complex fluid control systems.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Inspection report
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The 3 way plug valve is made of WCB body and stainless steel trim as per API 599. The plug valve that could connect any two ports together is applicable for natural gas service, water, oil and so on. Quick Detail Type Plug Valve Size 4'' DesignPressure 150LB Construction Three Way Type Plug Valve ConnectionType Flange Connection Operation Lever/Wrench Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TemperatureRange -29℃~+425℃ Application WOG Related Knowledge What are types of plug valves? Lubricated Plug Valve The plug gets lubricated by injecting sealant through injection fitting. The lubricant make sure the smooth movement and prevent the corrosion of plug. Usually, the seat of lubricated plug valve is metal, thus they can withstand higher temperature, available in larger size and higher pressure. Non-Lubricated Plug Valve A non-metallic sleeve or liner is installed in the body cavity of the plug valve. This sleeve reduce the fricion beween plug and body. Meanwhile it prevents the corrosion of plug. Due to non-metallice sleeve, the non-lubricated plug valve cannot be used in high temperature condition. Multiway Plug Valve The multiway plug valve is used for diverting flow in transfer lines. The multiway plug valves we often see are 3 way plug valve or 4 way plug valve. Dervos Packaging Based on sufficient experience, we have developed complete packing specifications and procedures to ensure clear and safe transportation so that you can receive good and sound products. And this is also an important factor that we earn good reputation from our customers.
2" 150LB plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of four way and bolt cover. Its connection mode is RF. And it has turbine operation mode.
The cast iron butterfly valve belongs to double offset type. also is soft seal butterfly valve,It owns a compact body, low torque value, and perfect sealing function, suited for water application with normal temperature range. Quick Detail Type Butterfly Valve Nominal Size DN500 Nominal Pressure PN10 Structure Double Offset, Soft Seated Connection Type Flange Type Operation Gear Operated Design Code EN 593 Face to Face EN 558 End Connection EN 1092 Test & Inspection EN 12266 Body Material Cast Iron GGG50 Temperature Range -15℃~+150℃ Application Water, Oil, Gas Dimension Checking & Pressure Testing Tag & Packing
DN50 PN160 floating ball valve is made according to API6D standard. The valve body is made of A105. It has the structural characteristics of floating ball and structural length of 235mm. It has a lever operation mode and its connection mode is lens gasket.
2" 150LB inverted pressure balanced lubricated plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of short structure, inverted oil seal, body valve seat. Its connection mode is RF. And it has lever operation mode.
2”150LB Sight Glass is made according to ASME B16.34 standard. The valve body is made of WCB. Its connection mode is RF.
The inverted pressure balanced lubricated plug valve is 2inch and 150 LB. Manufactured as per API6D, the valve is capable in manifolds and production services of oil fields, asphalt plants, others.
DIN Ball Valve Full Pore RF Floaing Ball Fire Proof anti-static Lever WCB Body A105+ENP Ball 17-4PH Stem F304+Ni55 Seat X750 Spring Welding Flange Heating Jacket DN100 PN16 Quick Detail Type Ball Valve Size DN100 Design Pressure PN16 Construction Floating ball valve ConnectionType Raised Face Flange OperationType Lever Body Material WCB BallMaterial A105+Ni60 Stem Material 17-4PH SeatMaterial F304+Ni55 Design Code EN12516-1 Face to Face Dimension EN558-1 End Connection EN1092-1 B1 Pressure & Temp EN12266 Medium Water, Oil and Gas Origin China
2" 600LB check valve is made according to BS1868 standard. The valve body is made of A216 WCB. It has the structural characteristics of lifting type, bolt cover and body valve seat. Its connection mode is RF.
The dual disc wafer check valve is designed as per API 594 and tested per API 598. The bronze non return valve is applicable for sea water. Quick Detail Type Check Valve Size 6'' DesignPressure Class 150 Construction Dual Plate Type, With Retainer Connection Wafer Type Design & Manufacture API 594 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material Aluminum Bronze C95800 Trim Material Aluminum Bronze C95800 Media W.O.G. Dervos Inspection after Valve Assembly Valve quality is one of perspectives we care about most. In Dervos, quality control starts from raw material, machining, assembly to pre-shipment inspection. After assembly, the quality checking team will do visual checking, dimension checking, hydraulic testing and air testing. Every order must pass the test per inspection standards. Otherwise our quality checking team will not release the shipment. Inspection Reports Documents can be used to prove how we control valve quality. Along with every order, Dervos will provide clients with an inspection report & a 3.1 mill test report for free. In Dervos inspection report, you will see the actual results of dimension checking and pressure testing along with painting and packing picture. All these info are shown through data and clear pictures. In 3.1 mill test report, we will show you the chemical composition, mechanical property and heat number for valve body, bonnet, stem, disc and so on.
10'' 1500LB gate valve is made according to ASME B16.34 standard. The valve body is made of WCC. It has the structural characteristics of pressure self sealing, rising stem, elastic wedge and structural length of 864mm. Both ends of the valve stem are threaded. It has BW connection type.
Project Background In 2024, DervosValve was selected as a trusted valve supplier for a refinery project in Hungary. The client required large-sized industrial valves capable of handling complex and high-pressure oil and gas media. With years of engineering experience and proven track records in the energy sector, Dervos was chosen to provide a complete valve solution tailored to the refinery’s operational needs. Scope of Supply ● 10 pcs Gate Valves ● 9 pcs Check Valves All valves were designed and manufactured according to API and ASME standards, ensuring compliance with international refinery safety and performance requirements. Product Design & Technical Highlights The supplied valves feature bolted bonnet design, flexible wedge, and rising stem with yoke support, which enhance sealing reliability and facilitate maintenance. Their large-scale structure was customized to fit the refinery’s pipeline system, allowing smooth fluid control and stable operation under high temperature and pressure. Performance in Refinery Conditions Refinery environments involve frequent temperature fluctuations and medium impurities. Dervos valves demonstrated outstanding sealing performance, corrosion resistance, and mechanical strength, ensuring long-term stability with minimal maintenance requirements. The bolted bonnet design also makes disassembly and inspection more convenient during scheduled shutdowns. Why the Client Chose Dervos The Hungarian client valued Dervos for: ● Proven experience in oil & gas valve solutions ● Strict material traceability and quality control system ● Flexible customization capabilities for large valve dimensions ● On-time delivery and complete documentation support Throughout the project, our technical and logistics teams worked closely with the client’s engineers, ensuring each valve was tested, packaged, and delivered to meet project timelines and refinery installation standards. Customer Feedback & Project Outcome After installation and commissioning, the refinery reported stable operation and precise flow control performance. The valves’ large design and robust construction fully met system pressure and flow requirements. The client expressed satisfaction with both the quality and Dervos’ technical responsiveness, laying a solid foundation for future cooperation. Conclusion This successful refinery project in Hungary once again highlights Dervos’ ability to deliver reliable, large-size valve solutions for the oil and gas industry. We continue to serve our global partners with precision engineering, professional service, and long-term reliability.
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