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What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
2026-04-30

ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves.   These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation.   Complete Manufacturing Process   Step 1: Material Selection   Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ●  Carbon steel for general oil and gas service ●  Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ●  Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control.   Step 2: Forging   This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications.   Step 3: Machining   After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation.   Step 4: Welding (Hardfacing of Sealing Surfaces)   This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...

Automatic goggle valve actuator types Electric vs. Hydraulic
Automatic goggle valve actuator types Electric vs. Hydraulic
2026-04-24

In applications requiring remote operation or frequent switching, an automatic line blind valve is typically equipped with either electric or hydraulic actuation. The fundamental difference between the two does not lie in whether they can be used, but in their load capacity, response characteristics, environmental adaptability, and system complexity.   1. Electric Actuation (Electric Actuated Line Blind Valve)   Electric actuation uses a motor combined with a reduction gearbox to generate torque, driving the blind plate to complete the switching operation. Selection logic: ● If power supply on site is stable → electric actuation should be prioritized ● If remote control or automation integration (DCS/PLC) is required → electric actuation is more straightforward ● If switching frequency is relatively high → electric actuation allows better control of operation speed   Key features: ● Simple control: can be directly integrated into control systems, enabling remote operation and position feedback ● Compact structure: no additional hydraulic power unit required ● Lower maintenance requirements: routine checks mainly involve the motor and gearbox   Limitations: ● If valve size is large or high thrust is required → electric actuation may have insufficient torque ● If the environment is high-temperature, hazardous (explosive), or dusty → higher electrical protection standards are required (e.g., ATEX) ● If power supply is unstable or frequently interrupted → reliability may decrease   Conclusion:If the application involves standard automation requirements and moderate load conditions, electric actuation is generally the preferred solution.   2. Hydraulic Actuation (Hydraulic Actuated Line Blind Valve)   Hydraulic actuation generates thrust through hydraulic fluid pressure, making it suitable for high-load applications. Selection logic: ●  If valve size is large (e.g., DN300 and above) → hydraulic actuation should be prioritized ●  If high thrust is required or resistance/sticking needs to be overcome → hydraulic actuation is more stable ●  If a hydraulic system is already available on site → integration cost is lower   Key features: ●  High thrust output: suitable for heavy-duty blind plates or high-pressure pipelines ●  Stable operation: provides continuous output with strong resistance to shock loads ●  Good controllability: enables precise control through pressure regulation   Limitations: ●  If no hydraulic power unit is available on site → system complexity increases ●  If ambient temperature variation is significant → hydraulic fluid performance may fluctuate ●  If maintenance is insufficient → leakage issues are more likely to occur   Conclusion:If the application involves high load and high reliabili...

 DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
2026-04-17

Recently, DERVOS Valve successfully passed the audit by the American Petroleum Institute (API). The company’s API Spec 6D certification for pipeline valves has been renewed, and the API 600 certification has also been issued. Both certificates are valid through 2029.   What is an API6D certificate?   API 6D is an internationally recognized standard for valves used in oil and gas pipeline transportation systems. It covers the full process requirements for design, manufacturing, and inspection of products such as ball valves, gate valves, and check valves. The certification typically requires renewal audits every three years.     What is an API600 certificate?   API 600 is an internationally recognized standard for steel gate valves used in oil and gas refinery applications. It defines requirements for design, materials, manufacturing, inspection, and testing. This certification is generally subject to renewal every three years to maintain validity.   According to available information, the audit covered multiple aspects, including quality management system operation, production process control, inspection equipment calibration, and personnel qualifications. During the audit, the API inspection team conducted an on-site review of the entire process at DERVOS Valve, from raw material procurement to final product delivery.   A representative from the company’s quality department stated that DERVOS Valve has been continuously improving its standardized system management and has established a quality control system covering the full product lifecycle. Key production processes are supported by standardized work instructions, and inspection records are fully traceable to individual orders.   The successful renewal of these certifications demonstrates that DERVOS Valve continues to meet API requirements in product manufacturing and quality assurance within the industrial valve sector. It also supports the company’s qualification to supply products for international projects such as oil and gas pipelines and LNG receiving terminals.   The company stated that it will continue to focus on standardized production and process management to ensure the effective operation of its quality management system.

Pressure Seal Bonnet Gate Valve
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Pressure Seal Bonnet Gate Valve BW 8 Inch 2500LB

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai China
  • Lead Time:

    35~60 days Ex Works After Order Confirmation
  • Material:

    Alloy Steel Gate Valve WC6
  • Method of Operation:

    Gear Operated Gate Valve
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Product Detail

The 8 inch Class 2500 gate valve is designed with pressure seal bonnet, butt weld connection, and gearbox operation. The 8 inch gate valve has carbon steel WCB body and trim 5.


Quick Detail

Type

Gate Valve

Size

8''

Design Pressure

ANSI 2500

Construction

Pressure Seal Bonnet, Flexible Wedge, Metal to Metal Seat

ConnectionType

Butt Weld (SW)

OperationType

Gearbox Operation

Body Material

A217 WC6

TrimMaterial

Trim 5

Design Code

API 600

Face to Face Dimension

ASME B16.10

End Connection

ASME B16.25

Pressure & Temp

ASME B16.34

Medium

Water, Oil and Gas

Origin

China


Dimension & Material

PSB Gate Valve With Butt Weld End

NPS      DN Class 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24
50 65 80 100 150 200 250 300 350 400 450 500 600
L(RF) 900LB 368 419 381 457 610 737 838 965 1029 1130
1500LB 368 419 470 546 705 832 991 1130 1257 1384
2500LB 451 508 578 673 917 1022 1270
L1(BW) 900LB 216 254 305 355 508 660 787 914 991 1092 1346 1473 1600
1500LB 216 254 305 406 559 711 864 991 1067 1194 1697
2500LB 279 330 368 457 610 762 914 1041 1118 1245
L2(RTJ) 900LB 371 422 384 460 613 740 841 968 1038 1140
1500LB 371 422 473 549 711 841 1000 1146 1276 1407
2500LB 454 514 584 683 927 1038 1292
H(Opne) 900LB 554 637 680 796 1084 1372 1494 1550 1960 2210
1500LB 554 637 767 875 1094 1372 1655 1834 2150 2260 2460 2721 2940
2500LB 610 654 753 850 1254 1374 1685 1894 2226 2382 2585
W 900LB 300 350 350 400 560 460* 610* 610* 610* 760*
1500LB 300 450 450 560 305* 460* 610* 610* 760* 760*
2500LB 500 500 600 600 460* 460* 610*
Weight   (RF) 900LB 50 84 92 154 341 622 950 1295 1720 2380
1500LB 60 91 128 182 394 795 1370 2120 2800 3870
2500LB 121 175 195 229 720 1295 2250
Weight   (BW) 900LB 39 64 82 120 266 524 760 1090 1450 2018
1500LB 46 71 85 130 292 578 974 1615 2010 2815 3315 4150 5219
2500LB 88 135 144 158 500 892 1550 1978 2580 3780 5988
*Manual gear operator is recommended



No. Part WCB WC6 WC9  C5 CF8 CF8M
1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M
2 Seat A182 F6a A182 F22 A182 F22 A182 F5 A182 F304 A182 F316
3 Wedge A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M
4 Stem A182 F6a SAEHNV3 A182 F304 A182 F316
5 Stuffing Box A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M
6 Seal Ring ANSI 316L Flexible Graphite+316
7 Split Ring Steel F6 F6 F6 A182 F304 F316
8 Back Ring Steel Steel Steel Steel SS SS
9 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8
10 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8
11 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M
12 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8
13 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8
14 Packing Plate ANSI 410 ANSI 410 ANSI 410 ANSI 410 ANSI 304 ANSI 316
15 Packing Flexible Graphite(Braided and Ring) or PTFE
16 Split Pin Steel Steel Steel Steel Steel Steel
17 Eyebolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8
18 Gland A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F316
19 Gland Flange A105 A105 A105 A105 A182 F304 A182 F316
20 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8
21 Stud A193 B7 A193 B7 A193 B7 A193 B7 A193 B7 A193 B7
22 Stem Nut Ni-resist A439-D2
23 Gear Box Purchased
24 Protector Steel
25 Nameplate ANSI 304
26 Rivet ANSI 304


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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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