Have you ever encountered repeated fluid shocks, frequent valve cycling, or excessive noise in your pipeline system? If a check valve is not selected properly, issues such as leakage, valve damage, or fluid hammer can occur. While check valves are effective at preventing backflow, they are not suitable for all operating conditions. The following cases require special attention: High-frequency opening and closing conditions Check valves rely on the disc or flap to close automatically. If the medium in the pipeline flows frequently or the valve cycles too often, impact, water hammer, or vibration may occur, shortening the valve’s service life. In such cases, consider using spring-loaded or damped check valves, or even other valve types better suited to the application. High-viscosity fluids or media with solid particles Thick fluids or those containing solids can prevent the valve disc from closing fully, increasing the risk of leakage. For slurries, mud, or liquids with a high concentration of particles, specialized valves or additional filtration equipment should be used instead. High-pressure systems In high-pressure applications, the valve disc is subject to strong impacts and repeated collisions, which can cause wear on the sealing surfaces or structural damage. For such environments, more robust backflow prevention solutions should be considered. Systems Sensitive to Pressure or Flow Variations When a check valve closes, it may cause pressure loss or flow fluctuations. If the system is highly sensitive to such variations, careful evaluation of the valve type and installation location is required to avoid negative impacts on overall pipeline performance. Conclusion A check valve is an essential device for preventing backflow, but it should be used with caution in certain operating conditions such as high-frequency cycling, high-viscosity fluids, high-pressure systems, or applications sensitive to flow variations. By properly assessing the pipeline operating conditions and fluid characteristics, you can ensure the check valve performs at its best, extends service life, and reduces maintenance costs.
Have you ever faced the challenge of selecting the right globe valve disc during pipeline system design or operation? When using a globe valve to control fluid flow, the disc type directly affects sealing performance, flow regulation, and suitability for specific conditions. Understanding the types of discs and their applications can help you make faster, more accurate selections and improve overall system efficiency. Flat / Standard Disc Features: The disc has a flat sealing surface, simple structure, and relatively low manufacturing cost. Applications: Commonly used for water, steam, air, and other low-viscosity media. Suitable for medium to low-pressure systems. Pros & Cons: Provides basic and reliable shutoff, but sealing reliability is moderate. Under long-term high pressure or high temperature, the sealing surface may wear more quickly. Conical / Tapered Disc Features: The disc is conical in shape, matching the sealing surface of the valve seat with a smaller contact area. Applications: Ideal for high-pressure conditions or systems requiring precise shutoff, such as steam and oil pipelines. Pros & Cons: Offers excellent sealing performance, but requires greater operating torque for opening and closing. Plug / Concave Disc Features: The disc surface is slightly convex, forming point contact with the valve seat, offering high sealing precision. Applications: Suitable for gases, liquids, and some corrosive media, allowing effective flow regulation. Pros & Cons: Manufacturing cost is higher, but sealing performance and wear resistance are superior to flat discs. Double Disc Features: A large disc contains a smaller inner disc. Applications: Commonly used in high-pressure, large-diameter valves. It helps balance pressure and extend valve service life. Pros & Cons: Structurally more complex and more expensive, but ideal for high-pressure, large-diameter applications. Conclusion Globe valve discs come in a variety of types, each with unique advantages and suitable working conditions. When selecting a disc, consider the medium type, pressure, temperature, and flow requirements. Choosing the correct disc ensures reliable system sealing, extends valve life, and reduces maintenance costs.
If you have ever experienced project delays due to valve quality issues, or are in the process of selecting qualified valve suppliers for an upcoming industrial project, then understanding the essential inspection reports required when purchasing gate valves becomes critically important. As a key control component in piping systems, the quality of a valve directly affects the safety and reliability of equipment operation. Therefore, when purchasing gate valves, buyers should not only focus on price and delivery time but also ensure that the supplier can provide complete inspection reports. Mandatory Inspection Reports ● Material Test Report (MTR) Purpose: To verify that the main components of the valve, such as the body, bonnet, and stem, meet the specified material standards (e.g., ASTM, DIN, EN). Importance: Prevents valve failure under corrosive or high-pressure conditions due to substandard materials. ● Pressure Test Report Hydrostatic Test: Checks the valve’s strength under the specified pressure. Air Tightness Test: Ensures the valve does not leak at operating pressure. Importance: Confirms that the valve meets the required design pressure rating. ● Dimension Inspection Report Content: Verifies whether valve structural length, flange dimensions, wall thickness, etc., comply with design and standards (ANSI, EN, GB). Importance: Ensures proper alignment with the piping system and prevents installation deviations. ● Non-Destructive Test (NDT) Report Methods: Includes Ultrasonic Testing (UT), Radiographic Testing (RT), Magnetic Particle Testing (MT), and Penetrant Testing (PT). Importance: Verifies that castings or welds are free from internal defects, enhancing the valve’s long-term operational reliability. ● Coating & Painting Test Report Content: Checks paint thickness, adhesion, hardness, salt spray resistance, etc. Importance: Ensures the valve has strong corrosion resistance for outdoor, marine, or chemical environments. ● Final Inspection Report Content: Includes comprehensive records of appearance, operational performance, markings, packaging, and other inspection items. Importance: Demonstrates that the valve has undergone strict quality control before delivery. Conclusion When purchasing gate valves, requiring suppliers to provide complete inspection reports is not only a verification of product quality but also a guarantee of overall project safety and reliability. By reviewing these reports, customers can reduce operational risks, lower maintenance costs, and extend the service life of their equipment. Q&A Q1: Why is a Material Test Report (MTR) mandatory when purchasing gate valves? A1: Material determines the valve’s pressure resistance, corrosion resistance, and service life. Different operating conditions require specific materials, so an MTR is necessary to verify compliance. Q2: Is Non-Destructive Testing (NDT) require...
Payment:
30% T/T When Order, 70% T/T Before ShipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai ChinaLead Time:
35~60 days Ex Works After Order ConfirmationMaterial:
Stainless Steel Gate ValveMethod of Operation:
GearboxThe stainless steel knife gate valve is designed with DN800 PN6 flange end and gearbox operation. The soft seated knife gate valve has a unidirectional sealing.
Quick Detail
|
Type |
Gate Valve |
|
Size |
DN800 |
|
Design Pressure |
PN6 |
|
Construction |
Unidirectional, Soft Seated |
|
ConnectionType |
Flange End |
|
OperationType |
Gearbox Operated |
|
Body Material |
CF8M |
|
DiscMaterial |
SS316L |
|
StemMaterial |
SS316 |
|
SeatMaterial |
PTFE |
|
Design Code |
MSS SP81 |
|
Medium |
Water, Oil and Gas |
|
Origin |
China |
Dimension Checking
Pressure Tesing
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The 6 inch stainless steel gate valve, designed as per MSS-SP-81, has the lug type connection per Class 150 and electric actuator. Quick Detail Type Knife Gate Valve Size 6'' Design Pressure ANSI 150 Construction Knife Type Gate Valve ConnectionType Lug Type OperationType Electric Actuator Body Material ASTM A351 CF8 TrimMaterial SS304 Design Code MSS SP81 Medium Water, Oil and Gas Origin China Related Knowledge What are knife gate valves used for? Knife gate valves are originally designed for paper industry. The knife gate valve is especially applicable for heavy liquids with solid particulates, like slurry liquid, that are most corrosive, erosive and abrasive. Compared to wedge gate valve, the knife gate valve has a shorter end to end dimension and lighter weight. Plus, the knife valve has a more sharpened disc to cut through slurry and viscous medium. Both wedge gate valve and knife gate valve can only be used for on-off function not for regulating the flow. Dervos Customer Service With Dervos customer service, you will not have any concern before, during and after buying valves. Pre-sales We will reply on time and also provide technical support upon your request. Order We will check the production details with factory and customers. Sales confirmation will also be sent. During production, we will also send weekly report to let you know the order status. Before shipment, delivery note will be sent to let you know the situation. 18 Month warranty Dervos is always responsible for their products. We will provide 18 months warranty to let our customers without concern.
The knife gate is a bi-directional lug type valve designed according to MSS-SP-81 and for industrial service applications. The design of the body and seat assures non-clogging shut off on suspended solids in industries.
The DN150 PN10 unidirectional knife gate valve features a single piece, stainless steel body design provides tested performance in applications ranging from general purpose to severe media.
The lug type knife gate valve is designed per MSS-SP-81.Made by stainless steel CF8, the 4 inch gate valve has 150 LB flange connection and handwheel operation.
2" 150LB knife gate valve is made according to MFS standard. The valve body is made of ASTM A351 CF8. It has the structural characteristics of bilateral sealing and with flow deflector. Its connection mode is lug. And it has hand wheel operation mode.
8" 300LB globe valve is made according to BS1873 standard. The valve body is made of ASTM A216 WCB+STL. It has the structural characteristics of straight through type and rising stem. Its connection mode is RF. And it has gear operation mode.
DN50 PN40 plug valve is made according to API 599 standard. The valve body is made of A216 WCB. It has the structural characteristics of ferrule type, reduced diameter. Its connection mode is RF. And it has lever operation mode.
The 8 inch Class 2500 gate valve is designed with pressure seal bonnet, butt weld connection, and gearbox operation. The 8 inch gate valve has carbon steel WCB body and trim 5. Quick Detail Type Gate Valve Size 8'' Design Pressure ANSI 2500 Construction Pressure Seal Bonnet, Flexible Wedge, Metal to Metal Seat ConnectionType Butt Weld (SW) OperationType Gearbox Operation Body Material A217 WC6 TrimMaterial Trim 5 Design Code API 600 Face to Face Dimension ASME B16.10 End Connection ASME B16.25 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China Dimension & Material NPS DN Class 2 2 1/2 3 4 6 8 10 12 14 16 18 20 24 50 65 80 100 150 200 250 300 350 400 450 500 600 L(RF) 900LB 368 419 381 457 610 737 838 965 1029 1130 1500LB 368 419 470 546 705 832 991 1130 1257 1384 2500LB 451 508 578 673 917 1022 1270 L1(BW) 900LB 216 254 305 355 508 660 787 914 991 1092 1346 1473 1600 1500LB 216 254 305 406 559 711 864 991 1067 1194 1697 2500LB 279 330 368 457 610 762 914 1041 1118 1245 L2(RTJ) 900LB 371 422 384 460 613 740 841 968 1038 1140 1500LB 371 422 473 549 711 841 1000 1146 1276 1407 2500LB 454 514 584 683 927 1038 1292 H(Opne) 900LB 554 637 680 796 1084 1372 1494 1550 1960 2210 1500LB 554 637 767 875 1094 1372 1655 1834 2150 2260 2460 2721 2940 2500LB 610 654 753 850 1254 1374 1685 1894 2226 2382 2585 W 900LB 300 350 350 400 560 460* 610* 610* 610* 760* 1500LB 300 450 450 560 305* 460* 610* 610* 760* 760* 2500LB 500 500 600 600 460* 460* 610* Weight (RF) 900LB 50 84 92 154 341 622 950 1295 1720 2380 1500LB 60 91 128 182 394 795 1370 2120 2800 3870 2500LB 121 175 195 229 720 1295 2250 Weight (BW) 900LB 39 64 82 120 266 524 760 1090 1450 2018 1500LB 46 71 85 130 292 578 974 1615 2010 2815 3315 4150 5219 2500LB 88 135 144 158 500 892 1550 1978 2580 3780 5988 *Manual gear operator is recommended No. Part WCB WC6 WC9 C5 CF8 CF8M 1 Body A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 2 Seat A182 F6a A182 F22 A182 F22 A182 F5 A182 F304 A182 F316 3 Wedge A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 4 Stem A182 F6a SAEHNV3 A182 F304 A182 F316 5 Stuffing Box A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 6 Seal Ring ANSI 316L Flexible Graphite+316 7 Split Ring Steel F6 F6 F6 A182 F304 F316 8 Back Ring Steel Steel Steel Steel SS SS 9 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 10 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 11 Yoke A216 WCB A217 WC6 A217 WC9 A217 C5 A351 CF8 A351 CF8M 12 Bolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 13 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 14 Packing Plate ANSI 410 ANSI 410 ANSI 410 ANSI 410 ANSI 304 ANSI 316 15 Packing Flexible Graphite(Braided and Ring) or PTFE 16 Split Pin Steel Steel Steel Steel Steel Steel 17 Eyebolt A193 B7 A193 B7 A193 B7 A193 B7 A193 B8 A193 B8 18 Gland A182 F6 A182 F6 A182 F6 A182 F6 A182 F304 A182 F316 19 Gland Flange A105 A105 A105 A105 A182 F304 A182 F316 20 Nut A194 2H A194 2H A194 2H A194 2H A194 Gr.8 A194 Gr.8 21 Stud A193 B7 A193 B7 A193 B7 A193 B7 A193 B7 A193 B7 22 Stem Nut Ni-resist A439-D2 23 Gear Box Purchased 24 Protector Steel 25 Nameplate ANSI 304 26 Rivet ANSI 304
26" 150LB Butterfly valve is made according to API609 standard. The valve body is made of WCB. It has the structural characteristics of double eccentric, high-performance, bi-directional sealing, fireproof design and anti-corrosion turbine. Its connection mode is lug type. And it has turbine operation mode.
In 2017, DERVOS contributed to an innovative environmental initiative led by ECOFUEL, an emerging canadian player in clean technology. This groundbreaking project aimed to produce sustainable diesel from solid waste, setting a precedent in green energy solutions. DERVOS is proud to have provided 136 sets of premium valves to support this pioneering effort.
The 6 inch Wafer check valve is made in strict accordance to API 594. The body material LCC make sure the lug type valve is capable to handle harsh environment, and the INCONEL-X 750 spring promise the valve a long service life.
1 1/2" 600LB floating ball valve is made according to API 6D standard. The valve body is made of A350-LF2. It has the structural characteristics of floating ball, full bore, split type, anti-fire, anti-static, and anti-flying valve stem design. Its connection mode is RF (125 AARH).
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