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Wedge Gate Valve Design and Sealing Principle
Wedge Gate Valve Design and Sealing Principle
2026-01-30

In a wedge gate valve, the gate sealing surfaces are wedge-shaped, forming a specific angle relative to the gate centerline. The gate is driven downward by the valve stem to achieve closure. As the stem thrust increases, the normal force acting on the wedge-shaped sealing surfaces also increases, creating a forced sealing effect. This design significantly improves sealing performance under low-pressure conditions.   During opening, the gate sealing surfaces disengage from the seat immediately, which helps reduce wear on the sealing faces and extends the service life of the valve.   Applicable Standards for Wedge Gate Valves   Wedge gate valves are commonly manufactured in accordance with the following standards: ● GB/T 12234-2019 – Steel gate valves with bolted bonnet for petroleum and natural gas industries ● GB/T 12232-2005 – General-purpose flanged cast iron gate valves ● API Standard 600 (2015) – Steel gate valves for petroleum and natural gas industries   Types of Wedge Gate Valve Gates   Wedge gate valves are typically available in three gate configurations:Solid wedge gate, Flexible wedge gate, Double wedge gate.   The flexible wedge gate and double wedge gate rely on controlled deformation of the sealing surfaces to achieve improved contact with the valve seat. This design enhances sealing reliability and effectively prevents gate binding or jamming caused by temperature variations, ensuring smooth operation even under fluctuating thermal conditions.     Parallel Slide Gate Valve Design and Sealing Principle   In a parallel slide gate valve, the sealing surfaces at both the inlet and outlet ends of the gate are parallel to the gate centerline. For single-gate configurations, sealing is primarily achieved by the medium pushing a floating gate or floating seat into position. In double-gate configurations, sealing can be accomplished through springs or an expansion mechanism between the gates. Throughout the opening and closing process, the gate and seat sealing surfaces remain in constant contact, ensuring reliable sealing.   Applicable Standards for Parallel Slide Gate Valves   Common standards for parallel slide gate valves include: ● GB/T 23300-2009 – Parallel slide gate valves ● JB/T 5298-2016 – Steel parallel slide gate valves for pipelines ● API 6D – Pipeline valves for petroleum and natural gas industries   Types and Features of Parallel Slide Gate Valves   Parallel slide gate valves are available in single-gate and double-gate configurations. ● Gates may include flow-through holes or be solid. Gates with flow-through holes match the seat inner diameter, facilitating cleaning and drainage of the pipeline. ● Sealing can be configured at the inlet end, outlet end, or at both ends, depending on application requirements.   This design ensures flexibility in sealing arrangements while maintaining reliable oper...

Analysis of Valve Sealing Surface Damage Causes
Analysis of Valve Sealing Surface Damage Causes
2026-01-23

Damage to valve sealing surfaces is typically the result of multiple contributing factors, including material selection, operating conditions, operating practices, and maintenance. The following is a categorized summary of the most common causes:   1. Mechanical Damage ●  Wear: Solid particles in the medium (such as sand or welding slag) erode the sealing surface, resulting in scratches or grooves. ●  Abrasive scuffing: Frictional wear caused by relative movement of the sealing surfaces during valve opening and closing, particularly in metal-to-metal sealing pairs. ●  Impact damage: Deformation of the sealing surface caused by high-velocity fluid impingement or rapid valve opening and closing, leading to impact loading.   2. Chemical Corrosion ● Media corrosion: Acidic, alkaline, or oxidizing media directly attack the sealing surface material, such as metal corrosion caused by H₂S or chloride ions. ● Electrochemical corrosion: When sealing pairs made of dissimilar metals are exposed to an electrolyte, galvanic corrosion may occur due to electrochemical cell formation. ● Erosion–corrosion: The combined effect of corrosive media and high-velocity flow accelerates material loss on the sealing surface.   3. Thermal Damage ●Thermal fatigue:Frequent temperature fluctuations cause repeated thermal expansion and contraction of the sealing surface, leading to cracking or deformation. ●High-temperature oxidation:At elevated temperatures, the sealing surface may undergo oxidation, hardening, or burn-off, as commonly observed in steam valve applications. ●Thermal shock:Sudden exposure to high- or low-temperature media can cause cracking of the sealing surface, such as during rapid condensation or cold media ingress.   4. Improper Installation and Operation ●Installation misalignment: Incorrect valve installation or excessive piping stress can result in uneven loading on the sealing surfaces. ●Over-tightening: Excessive preload applied to the valve stem or bolting may crush or deform the sealing surface, particularly in soft-seated valves or soft sealing gaskets. ●Rough operation: Rapid opening and closing or excessive operating force can cause impact damage to the sealing surfaces.   5. Material Defects ●Improper material selection: The sealing surface material lacks sufficient resistance to process media, high temperature, or wear, such as the use of carbon steel in acidic service. ●Manufacturing defects: Defects in the hardfacing or overlay layer, including porosity, slag inclusions, or improper heat treatment, reduce wear resistance and overall sealing performance.   6. Abnormal Operating Conditions ●Cavitation / flashing: Pressure fluctuations in the fluid generate vapor bubbles that collapse and impact the sealing surface, a phenomenon commonly observed in valves installed downstream of pumps. ●Scaling / deposition: Impurities in the medium accumulate on the sealing surface, impairing tight shutoff, suc...

Dervos 2025 Team Building Trip in Guangxi Journey Across Mountains and Seas
Dervos 2025 Team Building Trip in Guangxi Journey Across Mountains and Seas
2026-01-16

In 2025, Dervos organized its annual team trip, a five-day journey to Chongzuo, Weizhou Island, and Nanning in Guangxi Province. The trip aimed to provide relaxation and strengthen team communication, offering a well-paced and content-rich experience that combined natural landscapes with local cultural immersion. In Chongzuo, the team focused on nature sightseeing. Bamboo rafting tours allowed close observation of the local ecology and offered opportunities to see rare species such as the white-headed leaf monkey. The group also visited Detian Waterfall, experiencing its scale and flow firsthand. The overall itinerary was designed with a relaxed pace, providing ample time for rest and team bonding. Next, the team traveled to Weizhou Island. The volcanic landforms and coastal scenery added a unique visual dimension to the journey. Beyond sightseeing, participants engaged in local agricultural activities, including dragon fruit picking and banana harvesting, gaining insight into local lifestyles. The team also visited several beaches, fully appreciating the island environment. The final stop was Nanning. Team members explored the night market, sampled local specialties, and experienced the city’s daily life, bringing the Guangxi trip to a relaxed conclusion. This annual trip allowed the Dervos team to foster more natural communication and connection outside of work, recharging energy for the months ahead. Dervos remains committed to its guiding principle: I come, I see, I conquer!

10 Inch Fully Welded Ball Valve
加载中...

10 Inch Fully Welded Ball Valve A105 BW Gearbox

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Shanghai China
  • Lead Time:

    35~60 days Ex Works After Order Confirmation
  • Material:

    Forged Steel Ball Valve, Carbon Steel Ball Valve, A105N
  • Method of Operation:

    Manual Ball Valve, Gear Operated
Inquiry now
Product Detail
With butt weld end and gearbox, the fully welded ball valve is designed per ASME B16.34. The one piece ball valve has trunnion type ball, antistatic design and full port structure.

Quick Detail

Type

Ball Valve

Size

10"

Pressure

ANSI 300

Construction

Trunnion Type, One Piece Body, Full Bore, Fully Welded

Connection

Butt Weld (BW)

Operation

Gearbox

Body Material

Forged Steel A105

Design

API 6D

Pressure & Temp

ASME B16.34

Face to Face

ASME B16.10

End Connection

ASME B16.25

Inspection

API 598

Temperature Range

-29℃~+125℃

Media

W.O.G


Related Knowledge
What is a fully welded ball valve? What is the benefit and advantage of a fully welded ball valve?

A fully welded ball valve is welded after forging without any bolted connection on the body. Compared with flanged ball valve, it features in maximum strength at minimum weight.

The design of the valve gives it advantage:
-Overall small size and light weight
-Fewer leak paths on the body 
-High machining precision of ball part
-High resistance to external and internal pressure and strength

Fully Welded Ball Valve Manufacturers


Our Service
Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide-

1.Quotation within 24 hours or no later than 3 days
This will let you meet the quotation submission deadline and enhance your working efficiency 

2.Weekly status report of your order
In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update

3.An 18-month warranty period
A warranty certificate will issued after shipment and you will not have any concern after buying valves.

4.Solutions to complaints within 3 days
Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.


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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Related Products
Welded Ball Valve Forged Steel Metal Seated
10 Inch Fully Welded Ball Valve Metal Seated Bare Stem

The 20 inch metal seated ball valve is designed for high temperature application or application with solid particulate. The valve has welded body, RF flange connection, bare stem for actuators, belonging to trunnion mounted type. Quick Detail Type Ball Valve Size 20" Pressure ANSI 600 Construction Trunnion Type, One-Piece Body, Fully Welded, Metal to Metal Seat Connection Flanged Operation Bare Stem Body Material Forged Steel ASTM A105 Design Standard API 6D Pressure & Temp ASME B16.34 Face to Face Dimension ASME B16.10 End Connection ASME B16.5 Inspection API 598 Temperature Range -29℃~+200℃ Media Oil, Water, Gas Dimension CLASS 600 DN mm 50 65 80 100 150 200 250 300 350 400 450 500 NPS in 2 2.5 3 4 6 8 10 12 14 16 18 20 L (RF) mm 292 330 356 432 559 660 787 838 889 991 1092 1194 in 11.5 13 14 17 22 26 31 33 35 39 43 47 L1 (BW) mm 292 330 358 432 22 660 787 838 889 991 1092 1194 in 11.5 13 14 17 559 26 31 33 35 39 43 47 L2 (RTJ) mm 295 333 359 435 562 664 791 841 892 994 1095 1200 in 11.63 13.13 14.13 17.13 22.13 26.13 31.13 33.13 35 39.5 43.1 47.3 H mm 153 165 195 213 272 342 495 580 630 725 800 850 in 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 24.8 28.5 31.5 33.5 Do(W) mm 600 850 1250 1300 1500 *350 *350 *600 *600 *800 *800 *800 in 23.62 33.46 49.25 51.22 59 13.8 13.8 23.6 23.6 31.5 31.5 31.5 RF(Kg)   38 56 66 122 217 350 660 820 830 1160 1420 1650 BW(Kg)   31 51 58 117 200 327 605 790 800 1030 1305 1505 *Worm Gear or Electric actuator operated Related Knowledge When to use metal seated ball valve? The seat of a metal seated ball valve is often stellite, stainless steel, or tungsten carbide instead of soft seat material like ptfe, peek, nylon, teflon, and devlon. These metal to metal seat ball valves are especially applicable for: -Media with high temperature -Media with solid particulate for high abrasion -Media with severe condition, like high erosion and corrosion -Media with high viscosity like heavy oil Our Main Product Range Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.

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16" 900LB ball valve is made according to API 6D standard. The valve body is made of A350 LF2. It has the structural characteristics of fully welded, fixed ball and full bore. Its connection mode is BW. And it has turbine operation mode.

DIN DN125 PN16 Stainless Steel Gate Valve HW-OP BB RF
DIN DN125 PN16 Stainless Steel Gate Valve HW-OP BB RF

DN125 PN16 gate valve is made according to DIN 3352 standard. The valve body is made of 1.4408. It has the structural characteristics of bolt cover, rising stem, elastic wedge, with SS316 insulation jacket and structural length of 325mm. Its connection mode is RF EN1092-1 B1. And it has hand wheel operation mode.

Wafer Check Valve
API594 CF8M DN100 PN64 Dual Plate Wafer Check Valve

DN100 PN64 wafer check valve is made according to API 594 standard. The valve body is made of A351 CF8M. It has the structural characteristics of wafer type and double disc. Its connection mode is wafer type.

Globe Valve
Forged Steel Globe Valve, RF Connection, 1/2'' 150LB, Body A105N, API602

1/2" 150LB globe valve is made according to API 602 standard. The valve body is made of ASTM A105N+STL. It has the structural characteristics of pass-through type. Its connection mode is RF. And it has hand wheel operation mode.

Wafer Check Valve
4" 150LBS Dual Plate Wafer Type Check Valve WCB API594

4" 150LBS check valve is made according to API 594 standard. The valve body is made of A216 WCB+STL. It has the structural characteristics of dual plate. Its connection mode is wafer type.

Two Piece Cast Steel Ball Valve
Casting 2 Piece Ball Valve 4 Inch Class 150 Wrench

The 2 piece type floating ball valve has full port, fire safe design, anti blowout stem, ANSI 150 flange and lever operation. The carbon steel ball valve is designed with A216 WCB body, F316 stem and ball, PTFE soft seat. Quick Detail Type Ball Valve Size 4" Pressure 150 LB Construction Floating Type Ball, Two Piece Body, Full Bore Connection Raised Face Flange End Operation Wrench Operation Body Material Cast Steel WCB Trim Material SS316 &PTFE Design Standard API 6D Pressure & Temp Code ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Inspection Code API 6D Temperature Range -29℃~+125℃ Media Water, oil and gas Material & Dimension No Part Name  Carbon steel to ASTM  Stainless Steel to ASTM WCB  LCB CF8 CF8M CF3 CF3M 1 Body  A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 2 Bonnet nut A194 2H A194 4 A194 8 3 Bonnet bolt A193 B7 A320 L7 A193 B8 4 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 6 Ball  A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 7 Seat Ring RPTFE or POM 8 Small spring Stainless Steel 9 Small ball A182 F304  A182 F316L 10 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 11 Stem Seat PTFE 12 Stem Packing PTFE or Graphite 13 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 14 Gland Bolt A193 B7 A193 B8 15 Galnd Flange A216 WCB A351 CF8 16 Positioning Plate Steel 17 Wrentch A216 WCB The material is according to ASTM standard CLASS 150 DN mm 15 20 25 40 50 65 80 100 150 200 250 NPS in 0.5 0.75 1 1.5 2 2.5 3 4 6 8 10 L (RF) mm 108 117 127 165 178 191 203 229 394 457 533 in 4.25   4.6 5 6.5 7 7.5 8 9 15.5 18 21 L1 (BW) mm 140 152 165 190 216 241 283 305 457 521 559 in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22 L2 (RTJ) mm 119 129.7 139.7 178 191 203 216 241 406 470 546 in 4.69 5.11 5.5 6.9 7.5 8 8.5 9.5 16 18.5 21.5 H mm 66 74 87 105 132 152 182 215 250 285 495 in 2.6 2.9 3.48 4.2 5.28 6.08 7.28 8.6 10 11.4 19.5 Do(W) mm 130 130 160 230 400 400 600 850 1100 1500 *350 in 5.1 5.11 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8 RF(Kg)   2.3 3 4.5 7 15 20 25 40 97 160 240 BW(Kg)   2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227 *Worm Gear or Electric actuator operated Special Tests & Inspections In addition to regular hydraulic testing and air testing, Dervos could also do specials test as per clients’ requests, such as PT test, RT test, UT test, cryogenic test, low leakage test, fire proof test, and hardness test and so on. 

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Leave a message

    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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