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What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
2026-04-30

ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves.   These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation.   Complete Manufacturing Process   Step 1: Material Selection   Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ●  Carbon steel for general oil and gas service ●  Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ●  Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control.   Step 2: Forging   This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications.   Step 3: Machining   After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation.   Step 4: Welding (Hardfacing of Sealing Surfaces)   This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...

Automatic goggle valve actuator types Electric vs. Hydraulic
Automatic goggle valve actuator types Electric vs. Hydraulic
2026-04-24

In applications requiring remote operation or frequent switching, an automatic line blind valve is typically equipped with either electric or hydraulic actuation. The fundamental difference between the two does not lie in whether they can be used, but in their load capacity, response characteristics, environmental adaptability, and system complexity.   1. Electric Actuation (Electric Actuated Line Blind Valve)   Electric actuation uses a motor combined with a reduction gearbox to generate torque, driving the blind plate to complete the switching operation. Selection logic: ● If power supply on site is stable → electric actuation should be prioritized ● If remote control or automation integration (DCS/PLC) is required → electric actuation is more straightforward ● If switching frequency is relatively high → electric actuation allows better control of operation speed   Key features: ● Simple control: can be directly integrated into control systems, enabling remote operation and position feedback ● Compact structure: no additional hydraulic power unit required ● Lower maintenance requirements: routine checks mainly involve the motor and gearbox   Limitations: ● If valve size is large or high thrust is required → electric actuation may have insufficient torque ● If the environment is high-temperature, hazardous (explosive), or dusty → higher electrical protection standards are required (e.g., ATEX) ● If power supply is unstable or frequently interrupted → reliability may decrease   Conclusion:If the application involves standard automation requirements and moderate load conditions, electric actuation is generally the preferred solution.   2. Hydraulic Actuation (Hydraulic Actuated Line Blind Valve)   Hydraulic actuation generates thrust through hydraulic fluid pressure, making it suitable for high-load applications. Selection logic: ●  If valve size is large (e.g., DN300 and above) → hydraulic actuation should be prioritized ●  If high thrust is required or resistance/sticking needs to be overcome → hydraulic actuation is more stable ●  If a hydraulic system is already available on site → integration cost is lower   Key features: ●  High thrust output: suitable for heavy-duty blind plates or high-pressure pipelines ●  Stable operation: provides continuous output with strong resistance to shock loads ●  Good controllability: enables precise control through pressure regulation   Limitations: ●  If no hydraulic power unit is available on site → system complexity increases ●  If ambient temperature variation is significant → hydraulic fluid performance may fluctuate ●  If maintenance is insufficient → leakage issues are more likely to occur   Conclusion:If the application involves high load and high reliabili...

 DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
2026-04-17

Recently, DERVOS Valve successfully passed the audit by the American Petroleum Institute (API). The company’s API Spec 6D certification for pipeline valves has been renewed, and the API 600 certification has also been issued. Both certificates are valid through 2029.   What is an API6D certificate?   API 6D is an internationally recognized standard for valves used in oil and gas pipeline transportation systems. It covers the full process requirements for design, manufacturing, and inspection of products such as ball valves, gate valves, and check valves. The certification typically requires renewal audits every three years.     What is an API600 certificate?   API 600 is an internationally recognized standard for steel gate valves used in oil and gas refinery applications. It defines requirements for design, materials, manufacturing, inspection, and testing. This certification is generally subject to renewal every three years to maintain validity.   According to available information, the audit covered multiple aspects, including quality management system operation, production process control, inspection equipment calibration, and personnel qualifications. During the audit, the API inspection team conducted an on-site review of the entire process at DERVOS Valve, from raw material procurement to final product delivery.   A representative from the company’s quality department stated that DERVOS Valve has been continuously improving its standardized system management and has established a quality control system covering the full product lifecycle. Key production processes are supported by standardized work instructions, and inspection records are fully traceable to individual orders.   The successful renewal of these certifications demonstrates that DERVOS Valve continues to meet API requirements in product manufacturing and quality assurance within the industrial valve sector. It also supports the company’s qualification to supply products for international projects such as oil and gas pipelines and LNG receiving terminals.   The company stated that it will continue to focus on standardized production and process management to ensure the effective operation of its quality management system.

Welded Ball Valve Forged Steel Metal Seated
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10 Inch Fully Welded Ball Valve Metal Seated Bare Stem

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Shipping Port:

    Shanghai China
  • Lead Time:

    35~60 days Ex Works After Order Confirmation
  • Material:

    Carbon Steel Ball Valve ASTM A105N
  • Method of Operation:

    Bare Stem Ball Valve
Inquiry now
Product Detail
The 20 inch metal seated ball valve is designed for high temperature application or application with solid particulate. The valve has welded body, RF flange connection, bare stem for actuators, belonging to trunnion mounted type.

Quick Detail

Type

Ball Valve

Size

20"

Pressure

ANSI 600

Construction

Trunnion Type, One-Piece Body, Fully Welded, Metal to Metal Seat

Connection

Flanged

Operation

Bare Stem

Body Material

Forged Steel ASTM A105

Design Standard

API 6D

Pressure & Temp

ASME B16.34

Face to Face Dimension

ASME B16.10

End Connection

ASME B16.5

Inspection

API 598

Temperature Range

-29℃~+200℃

Media

Oil, Water, Gas


Dimension

CLASS 600
DN mm 50 65 80 100 150 200 250 300 350 400 450 500
NPS in 2 2.5 3 4 6 8 10 12 14 16 18 20
L
(RF)
mm 292 330 356 432 559 660 787 838 889 991 1092 1194
in 11.5 13 14 17 22 26 31 33 35 39 43 47
L1
(BW)
mm 292 330 358 432 22 660 787 838 889 991 1092 1194
in 11.5 13 14 17 559 26 31 33 35 39 43 47
L2
(RTJ)
mm 295 333 359 435 562 664 791 841 892 994 1095 1200
in 11.63 13.13 14.13 17.13 22.13 26.13 31.13 33.13 35 39.5 43.1 47.3
H mm 153 165 195 213 272 342 495 580 630 725 800 850
in 6.02 6.5 7.68 8.39 10.7 13.5 19.5 22.85 24.8 28.5 31.5 33.5
Do(W) mm 600 850 1250 1300 1500 *350 *350 *600 *600 *800 *800 *800
in 23.62 33.46 49.25 51.22 59 13.8 13.8 23.6 23.6 31.5 31.5 31.5
RF(Kg) 38 56 66 122 217 350 660 820 830 1160 1420 1650
BW(Kg) 31 51 58 117 200 327 605 790 800 1030 1305 1505
*Worm Gear or Electric actuator operated


Flanged Ball Valve Dimensions


Related Knowledge
When to use metal seated ball valve?

The seat of a metal seated ball valve is often stellite, stainless steel, or tungsten carbide instead of soft seat material like ptfe, peek, nylon, teflon, and devlon. These metal to metal seat ball valves are especially applicable for:
-Media with high temperature
-Media with solid particulate for high abrasion
-Media with severe condition, like high erosion and corrosion
-Media with high viscosity like heavy oil

Our Main Product Range
Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.

Metal Seated Ball Valve Manufacturers



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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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