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Troubleshooting Guide for Valve Vibration and Noise
Troubleshooting Guide for Valve Vibration and Noise
2026-01-06

These symptoms typically indicate a mismatch in fluid conditions, valve selection, or system configuration. If left unaddressed over prolonged operation, they can accelerate valve wear and pose safety risks.   Based on field experience, this article outlines the common causes of valve vibration and noise and provides practical guidance for troubleshooting.   1. Basic Manifestations of Valve Vibration and Noise   Valve vibration usually appears as noticeable oscillations of the valve body, stem, or connected piping. Noise may present as humming, whistling, or banging sounds.   These phenomena often occur simultaneously and are primarily related to the following factors: ● Abnormal flow velocity or pressure differential ● Unstable internal forces within the valve ● Mismatch between actual operating conditions and valve design   2. Common Causes Analysis   1. Excessive Flow Velocity or Pressure Differential When the fluid passes through the throttling section of a valve at high speed, strong turbulence and pressure fluctuations are likely to occur, causing periodic impact on internal components. This issue is particularly pronounced when using standard globe valves or ball valves under regulating conditions.   Typical manifestations include: ● Noise increases as the valve opening decreases ● Vibration intensifies under high-pressure-drop conditions   2. Improper Valve Selection Incorrect valve selection is a common root cause of vibration, such as: ● Using on/off valves for prolonged throttling ● Oversized valve operating at small openings for extended periods ● Insufficient pressure rating or structural rigidity of the valve These conditions can cause unstable movement of the valve plug or ball, resulting in vibration and noise.   3. Loose or Worn Internal Components After long-term operation, the following issues are commonly observed: ● Wear of valve plugs or discs ● Increased clearance between the stem and guiding parts ● Loosened fasteners   Non-design clearances amplify fluid impact, leading to persistent noise. If vibration is accompanied by metallic knocking sounds, the condition of internal components should be checked as a priority.   4. Cavitation or Flashing In liquid service, cavitation or flashing occurs when local pressure drops below the saturation vapor pressure. Bubble collapse in high-pressure regions impacts internal components, often accompanied by noise and vibration.   Typical signs include: ● Sand- or gravel-like scraping sounds ● Rapid wear of internal components ● Significant pressure fluctuations   5. Insufficient Piping Support or System Resonance Some vibrations are not directly caused by the valve. When upstream or downstream piping lacks adequate support, or when the piping structure resonates near the fluid pulsation frequency, system resonance may occur, amplifying existing vibrations...

Fire Safe Ball Valves Explained When Do You Really Need One
Fire Safe Ball Valves Explained When Do You Really Need One
2025-12-29

In industrial piping systems, safety is always a top priority. A Fire Safe Ball Valve is a specialized type of ball valve designed to maintain sealing and prevent leakage under high temperatures or fire conditions. Although it looks similar to a standard ball valve, its structure and functionality are significantly different. This article provides a detailed analysis of the working principle, applicable scenarios, and selection guidelines for Fire Safe Ball Valves.   1. Introduction to Fire Safe Ball Valves   A Fire Safe Ball Valve is designed for fire or extreme high-temperature conditions. Its core feature is the ability to maintain metal-to-metal sealing contact between the ball and the seat even if the valve seats or sealing elements are damaged by high heat, thereby preventing leakage of the medium.   Features: ● High-Temperature Sealing Protection: Even if soft sealing materials melt or burn, the metal seal continues to function. ● Compliance with International Standards: Common standards include API 607 and ISO 10497. ● High Durability: Suitable for harsh operating conditions and flammable or explosive media.   Working Principle: At normal temperatures, the soft valve seat ensures zero leakage. When the temperature rises to the soft seal failure point, a spring or preloading mechanism pushes the ball against the metal seat, achieving metal-to-metal sealing and preventing medium leakage under high temperatures or fire conditions.   2. Applicable Scenarios for Fire Safe Ball Valves   ● Petrochemical and Natural Gas: In pipelines carrying flammable or explosive media, a Fire Safe Ball Valve can effectively prevent fire from spreading through the valve. ● High-Temperature Process Systems: In steam, hot oil, or high-temperature gas pipelines, even if soft sealing materials fail due to heat, the metal seal ensures system safety. ● High Safety Requirement Applications:   In facilities such as refineries, chemical plants, and offshore platforms where safety standards are strict, using Fire Safe Ball Valves helps reduce the risk of leakage.   3. Differences Between Fire Safe Ball Valves and Standard Ball Valves   ● Sealing Materials: Standard ball valves typically use PTFE or other flexible materials for sealing, which can fail at high temperatures. Fire Safe Ball Valves engage a metal-to-metal seal when the soft seal fails. ● Design Standards: Fire Safe Ball Valves must comply with fire test standards, such as API 607, whereas standard ball valves do not have this requirement. ● Applicable Operating Conditions: Fire Safe Ball Valves are mainly used for high-temperature, high-pressure, or flammable/explosive media. Standard ball valves are suitable for conventional low- to medium-pressure, ambient-temperature media.   4. Selection Recommendations   Based on Medium Characteristics: ● For flammable, explosive, or high-temperature media, Fire Safe ...

Why Are Many Customers Surprised When They Receive DERVOS Valves?
Why Are Many Customers Surprised When They Receive DERVOS Valves?
2025-12-18

In the export of industrial valves, packaging is often regarded as merely the final step before delivery. However, during actual transportation, packaging directly affects the overall condition of the valve during transit, handling, and even at the moment the customer unpacks it.   For industrial valves that must undergo long-distance transportation and multiple transshipments, packaging itself is an integral part of product quality. Based on extensive export experience, DERVOS has established a clear, stable, and repeatable valve packaging standard to ensure that valves are delivered to customers safely and in perfect condition.   1. Pre-Packaging Preparation and Product Verification   Before entering the packaging process, all valves undergo cleaning, inspection, and product information verification. This stage ensures that each valve is in a stable and fully controlled condition before packaging.   ● Remove oil and grease from the valve body surface ● Inspect flange sealing surfaces and the valve cavity to ensure no foreign matter is present ● Install and securely fix the nameplate to ensure product information is clear and identifiable   This process provides a reliable foundation for subsequent protection and transportation.   2. Internal Anti-Corrosion Treatment and Sealing Surface Protection   To address the conditions typically encountered during export transportation, valves receive targeted protective treatment prior to packaging:   ● The valve cavity is evenly coated with anti-rust oil to reduce the risk of corrosion in humid or salt-laden environments ● Protective covers are installed on all flange faces to prevent impact damage or contamination during handling and transport   These measures ensure that both internal components and sealing surfaces remain in good condition until the valves arrive at the customer's site.   3. Multi-Layer Inner Packaging and Individual Valve Protection   During the inner packaging stage, DERVOS applies a multi-layer cushioning structure to provide comprehensive protection for each valve:   ● Impact-resistant pearl cotton is placed around all sides and at the bottom of the inner carton ● Separators are installed between valves to prevent direct contact ● Each valve is individually wrapped with protective cushioning material, with special attention given to coatings and machined surfaces   This packaging structure effectively reduces the risk of paint damage, abrasion, and surface defects during transportation.   4. Custom Partition Fixing and User-Friendly Design   When multiple valves are packed in the same crate, custom wooden partitions are used to secure each unit:   ● Valves are precisely positioned according to their dimensions to prevent movement inside the crate ● Partitions feature chamfered edges, making it easier for customers to open the crate and remove the valves ●&nb...

Dervos Valve Supply for Refinery in Hungary
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Dervos Valve Supply for Refinery in Hungary

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Product Detail

Project Background

 

In 2024, DervosValve was selected as a trusted valve supplier for a refinery project in Hungary. The client required large-sized industrial valves capable of handling complex and high-pressure oil and gas media. With years of engineering experience and proven track records in the energy sector, Dervos was chosen to provide a complete valve solution tailored to the refinery’s operational needs.

 

industrial valve

 

Scope of Supply

 

10 pcs Gate Valves

9 pcs Check Valves

 

All valves were designed and manufactured according to API and ASME standards, ensuring compliance with international refinery safety and performance requirements.

 

 

Product Design & Technical Highlights

 

The supplied valves feature bolted bonnet design, flexible wedge, and rising stem with yoke support, which enhance sealing reliability and facilitate maintenance. Their large-scale structure was customized to fit the refinery’s pipeline system, allowing smooth fluid control and stable operation under high temperature and pressure.

 

industrial valve

 

Performance in Refinery Conditions

 

Refinery environments involve frequent temperature fluctuations and medium impurities. Dervos valves demonstrated outstanding sealing performance, corrosion resistance, and mechanical strength, ensuring long-term stability with minimal maintenance requirements. The bolted bonnet design also makes disassembly and inspection more convenient during scheduled shutdowns.

 

industrial gate valve

Why the Client Chose Dervos

 

The Hungarian client valued Dervos for:

● Proven experience in oil & gas valve solutions

● Strict material traceability and quality control system

● Flexible customization capabilities for large valve dimensions

● On-time delivery and complete documentation support

 

Throughout the project, our technical and logistics teams worked closely with the client’s engineers, ensuring each valve was tested, packaged, and delivered to meet project timelines and refinery installation standards.

 

Customer Feedback & Project Outcome

 

After installation and commissioning, the refinery reported stable operation and precise flow control performance. The valves’ large design and robust construction fully met system pressure and flow requirements. The client expressed satisfaction with both the quality and Dervos’ technical responsiveness, laying a solid foundation for future cooperation.

 

Conclusion

 

This successful refinery project in Hungary once again highlights Dervos’ ability to deliver reliable, large-size valve solutions for the oil and gas industry. We continue to serve our global partners with precision engineering, professional service, and long-term reliability.

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DERVOS Valves Applied in MOL Refinery Upgrade Project in Hungarian

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ECOFUEL Turns Waste into Diesel with DERVOS Valve Solutions
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In 2017, DERVOS contributed to an innovative environmental initiative led by ECOFUEL, an emerging canadian player in clean technology. This groundbreaking project aimed to produce sustainable diesel from solid waste, setting a precedent in green energy solutions. DERVOS is proud to have provided 136 sets of premium valves to support this pioneering effort.

Lift Check Valve
Forged Steel Flanged Lift Check Valve 1 Inch 150LB

The forged steel lift check valve is designed with class 150 pressure and 1 inch nominal size according to standard API 602. We also call it as piston check valve. Quick Detail Type Check Valve Size 1'' DesignPressure 150LB Construction Lift Type, Piston Type Connection RF Flange Design & Manufacture API 602 End to End ASME B16.10 Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material ASTM A105N Trim Material Trim 5 Temp Range -29℃~+425℃ Media W.O.G. Dimension Checking Pressure Tesing Packing

Trap Valve
DN20 PN40 Cast Steel Steam Trap Valve DIN RF WCB

DN20 PN40 steam trap valve is made according to GB/T22654-2008 standard. The valve body is made of WCB. It has the structural characteristics of inverted bucket steam trap and model L881F. Its connection mode is RF.

Forged Steel Ball Check Valve
1” 1500LB Forged Steel Ball Check Valve BSP F316 ASME B16.34

1” 1500LB Forged Steel Ball Check Valve is made according to API 602 & ASME B16.34 standard. The valve body is made of A182 F316. It has the structural characteristics of Hemispherical Ball Check Valve. Its connection mode is BSP. 

Plug Valve
DN250 PN25 Sleeved Plug Valve RF WCB API599 Turbine Operation

DN250 PN25 plug valve is made according to API599 standard. The valve body is made of A216 WCB. It has the structural characteristics of soft sealing plug valve. Its connection mode is RF. And it has turbine operation mode.

ASME B16.34, DN50 PN160 3 Pieces Floating Ball Valve, F NPT Connection, Lever, Body A105
ASME B16.34, DN50 PN160 3 Pieces Floating Ball Valve, F NPT Connection, Lever, Body A105

DN50 PN160 3 pieces floating ball valve is made according to ASME B16.34 standard. The valve body is made of A105. It has the structural characteristics of floating ball, full bore, fire-resistant and anti-static. Its connection mode is F NPT. And it has lever operation mode.

Globe Valv
Bellow Seal Globe Valve 1.5 Inch 150LB Forged Steel

The bellows seal globe valve adopts the bellows seal design, which completely eliminates the shortcomings of the normal valve stem packing seal aging and easy to leak, not only improves the energy efficiency, increases the safety of the production equipment, reduces the maintenance cost and frequent maintenance. It also provides a clean and safe working environment.Its simple structure and the low price makes it almost no "competitors".  Quick Detail Type Globe Valve Norminal Size 1.5 Inch NorminalPressure 150LB Construction Bolted Bonnet, Outside Screw & Yoke, Rising Stem, Bellow Seal ConnectionType RF Flange Operation Handwheel Design Code ASME B16.34, API 602 Face to Face ASME B16.10 Flange End ASME B16.5 Test & Inspection API 598 Body Material ASTM A105 ApplicableTemp -29℃~+425℃ Application Water, Oil, Gas Structure Feature 1. Double seal design (corrugated pipe + packing). If the bellows fails, the stem packing will also be avoided; 2. External leakage, and in line with international sealing standards; 3. No fluid loss, reduce energy loss, and improve plant equipment safety; 4. Long service life, reduce the number of maintenance, reduce operating costs; 5. Rugged bellows seal design, ensuring zero leakage of the valve stem, providing maintenance-free conditions. Technical Drawing Dimension Our Service Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide-   1.Quotation within 24 hours or no later than 3 days This will let you meet the quotation submission deadline and enhance your working efficiency   2.Weekly status report of your order In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update   3.An 18-month warranty period A warranty certificate will issued after shipment and you will not have any concern after buying valves.   4.Solutions to complaints within 3 days Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.

Check Valve
Single Disc Wafer Check Valve 6 Inch 150LB

The 6 inch 150 LB single disc wafer check valve, designed per API 594, has one disc and wafer connection. It will have the best performance under -29 to 350 Celsius degree.

Ball Valve
3/4" 1500LB Floating Ball Valve F51 RF ISO17292

3/4" 1500LB ball valve is made according to ISO 17292 standard. The valve body is made of F51. It has the structural characteristics of split type, side-mounted type, full bore, floating ball, fire and anti-static, anti-flying valve rod, two-way, with lock. Its connection mode is RF. And it has Lever operation mode.

Butterfly Valve
DN300 PN25 Triple Eccentric Butterfly Valve WCB Turbine

DN300 PN25 Triple Eccentric Butterfly Valve is made according to EN 593 standard. The valve body is made of A216 WCB. It has the structural characteristics of Triple offset, multi-layer sealing and structural length of 83 mm. Its connection mode is LUG. And it has turbine operation mode.

Ball Valve
DN150 PN25 Cast Steel Floating Ball Valve CF8M API RF

DN150 PN25 floating ball valve is made according to ISO 17292 standard. The valve body is made of A351-CF8M. It has the structural characteristics of 2-piece, side entry, floating ball, full bore, flameproof, antistatic, anti-blowout stem. Its connection mode is RF. And it has lever operation mode.

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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