In a major copper-gold mining project in Indonesia, DERVOS supplied multiple high-performance triple offset metal seated C95500 butterfly valves, which were applied in slurry transportation and process pipeline systems. The operating conditions on site are highly challenging, with media containing a large number of solid particles, posing significant risks of abrasion and corrosion. The valves were required to offer excellent wear resistance, corrosion resistance, and bidirectional zero leakage sealing performance. As a professional triple offset butterfly valve supplier, DERVOS VALVE provided a customized solution tailored to the client’s specific needs, ensuring stable system operation even in such harsh environments. Client Need In a large-scale copper-gold mining project in Indonesia, DERVOS supplied multiple high-performance C95500 triple offset metal seated butterfly valves, specifically engineered for slurry transportation and process pipeline systems. The site presented extremely demanding conditions, with media containing high concentrations of solid particles—posing serious challenges related to abrasion and corrosion. To meet these requirements, the valves were designed to deliver exceptional wear resistance, corrosion resistance, and bidirectional zero-leakage sealing performance. As a trusted triple offset butterfly valve manufacturer, DERVOS VALVE delivered a customized valve solution precisely tailored to the client's operational needs, ensuring long-term reliability and stable system performance under harsh industrial environments. Devos Solution DERVOS custom-engineered triple offset nickel-aluminum bronze metal seated butterfly valves for this project, featuring C95500 nickel-aluminum bronze valve bodies and F53+STL hard-faced welded seats, specifically designed for highly corrosive and abrasive environments. Triple Offset Butterfly Valve – DN900/DN1500, 150LB, FF, API 609 Standard • Size: DN900 • Pressure Rating: 150LB • Design Features: Triple offset structure with bidirectional, zero-leakage • sealing under equal pressure.• Equipped with independent seat material: F53 + STL hard-facing. Operated via gear box. Connection Type: FF (Flat Face) dual flange ends. • Special Requirements: Face-to-face dimension per ISO 5752 (short pattern) Heat-treated and annealed castings Excellent Wear and Corrosion Resistance The valve body is made of C95500 nickel-aluminum bronze, known for its high strength, hardness, and outstanding wear resistance. It also offers excellent resistance to cavitation erosion and flow-induced corrosion.In addition, C95500 exhibits good ductility and toughness—maintaining high mechanical strength while providing a certain degree of plasticity and impact resistance, which helps prevent brittle failure.It demonstrates superior corrosion resistance in harsh media such as slurry, brine, an...
In industrial production, valves are critical components for fluid control, and their sealing performance directly impacts system safety and stability. Leakage not only reduces operational efficiency but may also lead to fluid escape, posing serious safety risks. This article outlines three common causes of valve leakage and provides corresponding emergency response recommendations to help you quickly identify issues, take action, and mitigate risks. 1. Seal Surface Wear or Damage Cause: During long-term operation, sealing pairs (e.g., valve seat and disc, valve ball and seat) suffer from media erosion, particle abrasion, or corrosion, leading to uneven sealing surfaces and resulting in minor or significant leakage. Emergency Measures: · Minor Leakage: Adjust compression force (e.g., tighten bonnet bolts) to temporarily reduce leakage. · Severe Leakage: Immediately shut down the system to replace or regrind sealing components; replace the entire valve if necessary. Prevention Recommendations: Conduct regular inspections, select valves with appropriate materials and wear-resistant designs. For media containing solid particles, use hard-sealing structures. 2. Packing Aging or Gland Loosening Cause: Valve stem sealing uses packing materials (e.g., graphite, PTFE), which may age, dry, or crack over prolonged use. Temperature fluctuations can also cause gland loosening, leading to leakage at the packing box. Emergency Measures: · Tighten packing gland bolts to increase packing compression. · If ineffective, add or replace packing material. · Avoid over-tightening to prevent increased operating torque or stem damage. Prevention Recommendations: Regularly replace packing; select materials compatible with the media and operating temperature. For critical equipment, consider spring-loaded packing glands. 3. Casting Defects or Corrosion Perforation in Valve Body/Bonnet Cause: Some low-quality valves have casting defects such as sand holes or shrinkage cavities. Prolonged exposure to corrosive media can cause localized perforation of the valve body, resulting in uncontrollable leakage. Emergency Measures: · For small leaks, temporary repairs using metal adhesives or cold welding are possible. · Large-scale damage requires immediate valve replacement. · For high-pressure or toxic/hazardous media, no pressurized repair is allowed; follow shutdown procedures strictly. Prevention Recommendations: Purchase valves from reputable manufacturers; use corrosion-resistant materials (e.g., 304/316L stainless steel). Perform regular wall thickness inspections on critical pipelines. Common Questions & Answers (Q&A) Q1: Can all valve leaks be fixed by replacing packing?A: No. Packing replacement is effective only when leakage is due to packing aging or gland loosening. If the leakage stems from seal surface or valve body damage, other me...
In any efficient and reliable lubrication system, oil cleanliness is a core factor affecting equipment lifespan and operational efficiency. Strainers, as the front-line filtration devices in lubrication systems, play a critical role in pre-filtration. However, engineers and operators often raise the following questions: Can oil pass through strainers smoothly? What exactly is the function of a strainer? How does it differ from subsequent fine filters? This article systematically explains the role of strainers in lubrication systems, covering their working principles, pre-filtration objectives, and practical applications across different systems. 1. Can Oil Pass Through a Strainer? Answer: Yes, but with limitations. (1) Strainer Structure Allows Oil Flow A strainer is fundamentally a low-precision filter made of stainless steel mesh or perforated metal plates. It features uniform pores, typically sized between 80–500 μm (micrometers), allowing most clean oil to flow through unimpeded. (2) Contaminants Are Blocked Particles such as metal shavings, seal fragments, and carbon deposits in the oil are intercepted by the strainer, preventing them from entering the oil pump or other critical components. (3) Oil Temperature and Viscosity Affect Flow Efficiency Low temperatures or high-viscosity oil may reduce flow rates or even cause blockages. This is one reason for low oil pressure during system startup. 2. Objectives and Significance of Pre-Filtration (1) Protecting the Oil Pump Internal pump components (gears, impellers, or plungers) are highly sensitive to solid particles. Pre-filtration prevents particles from entering the pump, avoiding premature wear or seizure. (2) Reducing Load on Primary Filters By intercepting large contaminants, strainers allow primary filters (e.g., oil filter cartridges) to focus on finer impurities, extending their service life and maintaining stable system flow. (3) Lowering System Failure Rates Pre-filtration reduces risks such as pump failure, orifice blockages, and lubrication breakdown caused by foreign particles, enhancing overall system reliability. 3. Typical Applications of Pre-Filtration Devices Application System Strainer Installation Position Strainer Type Internal Combustion Engine Lubrication Oil sump → Pump inlet Coarse metal strainer Hydraulic Systems Tank outlet → Pump suction port Suction strainer or basket strainer Turbine Lubrication Systems Pump inlet Dual-chamber switchable suction strainer Transmission/Clutch Systems Oil sump → Circulation pump inlet Perforated plate + magnetic strainer 4. Design and Usage Considerations for Strainers (1) Pore Size Selection Must Align with System Precision Requirements 80–100 μm: Typical for engine oil systems. 150–300 μm: Used in hydraulic equipment. >400 μm: Suitable for low-pressure or open-loop systems. (2...
4" 150LB gate valve is made according to API 603 standard. The valve body is made of ASTM A351 CF8M+STL. It has the structural characteristics of bolt cover, elastic wedge and rising stem. Its test and inspection conform to API 598, and its operation mode is handwheel operation.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
ASTM A351 CF8M+STLMethod of Operation:
HW-OPProduct Description
|
Type |
Gate Valve |
|
Size |
4" |
|
Pressure |
150LB |
|
Connection |
RF |
|
Operation |
HW-OP |
|
Body Material |
ASTM A351 CF8M+STL |
|
Design Norm |
API 603 |
|
Face to face dimension |
ASME B16.10 |
|
Flange dimension |
ASME B16.5 |
|
Test & Inspection Code |
API 598 |
|
Temperature |
-29 ~ 425°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. The fluid resistance is small, and the sealing surface is less scoured and eroded by the medium;
2. Simple structure, short structure length and wide application range;
3. Good manufacturing process, high temperature and high pressure resistance, and many optional materials.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Our Main Product Range
Dervos main products include ball valves, butterfly valves, check valves, gate valves, globe valves, and plug valves in different materials, sizes, standards and types as per clients’ requests.
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
The stainless steel CF8M gate valve is designed with flange connection and handwheel operation per DIN 3352. The PN16 DN200 full port gate valve has OS&Y structure, resilient wedge and replaceable seat. Design Specifications Design and Manufacture: DIN 3352 End to End Dimension: DIN3202 Flange End: EN1092-1 Test & Inspection: EN12266-1/2 Design Feature -Full Bore Design -Superior flow rates & small friction loss -Low torque value for closing and opening the valve -Flexible wedge for better seating and ease of operation -Smooth finish and superior sealing for seat face -Every valve is manufactured with specific number on body for traceability Quick Detail Type Gate Valve Size DN 200 Pressure PN 16 Construction Bolted Bonnet, Rising Stem, Outside Screw and Yoke Connection Flange Connection Operation Handwheel Body Material Stainless Steel CF8M TrimMaterial Stainless Steel Temperature Range -268℃~+648℃ Medium Water, Oil and Gas Origin China Dervos Packaging Packaging is an important part we could never neglect. Dervos has a packaging process for each order to ensure a safe and clear delivery of the order.
DN200 PN40 gate valve is made according to EN1984 standard. The valve body is made of 1.4571+STL. It has the structural characteristics of bolt cover, elastic gate, rising stem and bracket. Its connection mode is EN1092-1/B. And it has hand wheel operation mode.
DN125 PN16 gate valve is made according to DIN 3352 standard. The valve body is made of 1.4408. It has the structural characteristics of bolt cover, rising stem, elastic wedge, with SS316 insulation jacket and structural length of 325mm. Its connection mode is RF EN1092-1 B1. And it has hand wheel operation mode.
2" 150LB gate valve is made according to API 600 standard. The valve body is made of A351 CF3. It has the structural characteristics of bolt cover, rising stem bracket. Its connection mode is RF. And it has handwheel operation mode.
Chinese Valve manufacturer Dervos supplies Check Valve that featured with through conduit, plug type disc and replaceable seat. Expect these 14 inch 150LB check valve, other types valves of different materials, sizes are also available.
Designed with 800 LB sw end, the 2 inch globe valve features in plug disc, bolted bonnet, and y type structure. The handwheel operated globe valve is made of forged steel body and stainless steel trim. Quick Detail Type Globe Valve Size 2'' Pressure ANSI 800 Structure Y Type, Y Pattern, Bolted Bonnet ConnectionType SW Operation Handwheel Operated Design Code API 602 Face to Face ASME B16.10 Connection Standard ASME B16.11 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material ASTM A105 ApplicableTemperature -29℃~+425℃ Application Water, Oil, Gas Related Knowledge What is the main reason to use Y-pattern globe valve? A Y type globe is designed with 45° between seat and stem. In other words, the flow will remain straight linear from inlet to outlet ports.Compared to staight pattern globe valve, the y pattern globe valve reduce the flow resistance and pressure drop. This kind of y pattern globe valve is well suited for high pressures and severe application. FAQ 1. How long have you been in business and how long have you producing valves? We have been in valve exporting industry for more than 10 years since foundation in 2008. Our business has expanded tremendously to five continents all around the world. 2. What are your main products and their advantages? Our main products include gate, globe, check, ball, butterfly, plug valves and strainers, available in different materials, sizes and pressure, which are widely used in various industries. 3. Does Xiamen Dervos Valves Industry Co., Ltd. make products for other companies? Yes, of course. We have a reference list with customer information like country, product type, order volume and some even with project names.
DN65 PN40 globe valve is made according to BS EN 13709 standard. The valve body is made of EN 10213 1.0619. It has the structural characteristics of bolted cover and straight through type. Its connection mode is EN1092-1 B. And it has hand wheel operation mode.
DN1350 4 Bar butterfly valve is made according to API 609 standard. The valve body is made of GGG40. It has the structural characteristics of midline type. Its connection mode is flange connection according to AWWA C207 Class D. And it has gearbox operation mode.
The 3 way plug valve is made of WCB body and stainless steel trim as per API 599. The plug valve that could connect any two ports together is applicable for natural gas service, water, oil and so on. Quick Detail Type Plug Valve Size 4'' DesignPressure 150LB Construction Three Way Type Plug Valve ConnectionType Flange Connection Operation Lever/Wrench Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material A216 WCB TemperatureRange -29℃~+425℃ Application WOG Related Knowledge What are types of plug valves? Lubricated Plug Valve The plug gets lubricated by injecting sealant through injection fitting. The lubricant make sure the smooth movement and prevent the corrosion of plug. Usually, the seat of lubricated plug valve is metal, thus they can withstand higher temperature, available in larger size and higher pressure. Non-Lubricated Plug Valve A non-metallic sleeve or liner is installed in the body cavity of the plug valve. This sleeve reduce the fricion beween plug and body. Meanwhile it prevents the corrosion of plug. Due to non-metallice sleeve, the non-lubricated plug valve cannot be used in high temperature condition. Multiway Plug Valve The multiway plug valve is used for diverting flow in transfer lines. The multiway plug valves we often see are 3 way plug valve or 4 way plug valve. Dervos Packaging Based on sufficient experience, we have developed complete packing specifications and procedures to ensure clear and safe transportation so that you can receive good and sound products. And this is also an important factor that we earn good reputation from our customers.
The API 6D through conduit gate valve is designed with double expanding wedges, metal to metal seat and diversion hole for pigging. The valve has good performance on sealing, less flow resistance and is suitable for application with some solids or particles. Quick Detail Type Gate Valve Size 18'' Design Pressure ANSI 600 Construction Double Expanding Wedges, Fully Metal Seat, With Diversion Hole ConnectionType RTJ Flange OperationType Gearbox Operated Body Material WCB WedgeMaterial A105+STL+ENP StemMaterial 17-4PH SeatMaterial A105+STL+ENP Design Code API 6D Face to Face Dimension ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Medium Water, Oil and Gas Origin China
The DN50 PN160 spring loaded lift check valve, made of Cast Steel, is powered by flow and differential pressure with assistance from spring pressure. And it requests no human intervention is required to function, easy to use.
The 3 way T type ball valve owns flange connection, gearbox, ss304 body, ball and stem. The 3 inch flanged ball valve features in its T type three way ports which could connect any pair of ports or three ports together. Quick Detail Type Ball Valve Size 3" Pressure ANSI 300 Construction Three Way Ball Valve Connection Flanged Connection Operation Mode Gearbox Body Material A182 F304 Manufacture and Design API 6D Pressure & Temp ASME B16.34 End to End Code ASME B16.10 End Connection ASME B16.5 Inspection API 6D, API 598 Temperature Range -29℃~+200℃ Medium WOG Related Knowledge What is the difference between T port and L port 3-way ball valve? Normally speaking, 3-way ball valve can be divided into T type and L type. A T port three-way ball valve can connect any two ports, and even connect all three ports together at the same time. However, an L port three-way ball valve can only connect the center port with either side port or disconnect three ports. FAQ 1. Can the orders always be delivered on time? Our purchasing team follows up very closely with each order to make sure on-time delivery for most of orders. In 2018, more than 90% orders were delivered on time, and we are dedicated to doing better. 2. What’s the normal delivery lead time? For normal material, usually the delivery time is about 35~40 days, and for forged material, the delivery can even be shortened to 20~25 days. We believe the short lead time can make our offer more competitive and help you secure more orders. 3.Do you have different price levels for us? With our numerous suppliers, different price levels are available with us, so we are able to help you win more customer from different markets requesting for high, medium and low prices.
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