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What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
What is the manufacturing process for ISO 15761 gate valves? From raw material to pressure testing
2026-04-30

ISO 15761 is a standard for small-bore steel valves used in the oil and gas industry, covering sizes from DN 15 to DN 100 and pressure classes from Class 150 to Class 2500. It applies to gate valves, globe valves, and check valves.   These valves are not produced in a single step, but through a sequential manufacturing chain. The quality of each stage directly affects the next. Understanding this chain helps identify critical issues more efficiently during valve selection, compliance review, and supplier evaluation.   Complete Manufacturing Process   Step 1: Material Selection   Material determines the applicable service conditions and is the starting point of the entire process. Common materials under ISO 15761 include: ●  Carbon steel for general oil and gas service ●  Low-temperature carbon steel for cryogenic or low-temperature conditions (e.g., LNG applications) ●  Stainless steel for corrosive media If the service contains hydrogen sulfide (H₂S), materials must also comply with NACE MR0175 / ISO 15156 to prevent sulfide stress cracking. This requirement is applied independently of ISO 15761. Incorrect material selection cannot be compensated by subsequent process control.   Step 2: Forging   This step determines the internal quality of the valve body. Forging involves forming heated metal under pressure, resulting in a dense internal structure with a lower probability of defects. It is typically preferred for high-pressure or high-reliability applications. For Class 800 and above, forged bodies are commonly selected in engineering practice to reduce internal defect risks and improve structural reliability, although final selection depends on project specifications.   Step 3: Machining   After forming, precision machining is performed to meet dimensional and sealing requirements. Sealing surface machining is a critical control point. The contact surfaces between the seat and disc must undergo multiple machining and lapping processes to achieve specified flatness and surface roughness, directly affecting shut-off performance. The stem surface must also meet low roughness requirements to ensure long-term packing sealing stability. Excessive roughness accelerates packing wear and may lead to external leakage during operation.   Step 4: Welding (Hardfacing of Sealing Surfaces)   This process is used to enhance sealing surface performance. For wear or corrosion-resistant applications, sealing surfaces are typically overlaid with hard alloys such as Stellite to improve resistance. During welding, heat input and dilution rate must be controlled to prevent excessive mixing of the base material, which would reduce surface hardness. The hardfacing layer is usually required to meet a specified hardness range (e.g., Stellite typically ≥ HRC 35–45). This process must be performed by qualified welders, with welding procedure specifications (WPS), procedure qualification records (PQR...

Automatic goggle valve actuator types Electric vs. Hydraulic
Automatic goggle valve actuator types Electric vs. Hydraulic
2026-04-24

In applications requiring remote operation or frequent switching, an automatic line blind valve is typically equipped with either electric or hydraulic actuation. The fundamental difference between the two does not lie in whether they can be used, but in their load capacity, response characteristics, environmental adaptability, and system complexity.   1. Electric Actuation (Electric Actuated Line Blind Valve)   Electric actuation uses a motor combined with a reduction gearbox to generate torque, driving the blind plate to complete the switching operation. Selection logic: ● If power supply on site is stable → electric actuation should be prioritized ● If remote control or automation integration (DCS/PLC) is required → electric actuation is more straightforward ● If switching frequency is relatively high → electric actuation allows better control of operation speed   Key features: ● Simple control: can be directly integrated into control systems, enabling remote operation and position feedback ● Compact structure: no additional hydraulic power unit required ● Lower maintenance requirements: routine checks mainly involve the motor and gearbox   Limitations: ● If valve size is large or high thrust is required → electric actuation may have insufficient torque ● If the environment is high-temperature, hazardous (explosive), or dusty → higher electrical protection standards are required (e.g., ATEX) ● If power supply is unstable or frequently interrupted → reliability may decrease   Conclusion:If the application involves standard automation requirements and moderate load conditions, electric actuation is generally the preferred solution.   2. Hydraulic Actuation (Hydraulic Actuated Line Blind Valve)   Hydraulic actuation generates thrust through hydraulic fluid pressure, making it suitable for high-load applications. Selection logic: ●  If valve size is large (e.g., DN300 and above) → hydraulic actuation should be prioritized ●  If high thrust is required or resistance/sticking needs to be overcome → hydraulic actuation is more stable ●  If a hydraulic system is already available on site → integration cost is lower   Key features: ●  High thrust output: suitable for heavy-duty blind plates or high-pressure pipelines ●  Stable operation: provides continuous output with strong resistance to shock loads ●  Good controllability: enables precise control through pressure regulation   Limitations: ●  If no hydraulic power unit is available on site → system complexity increases ●  If ambient temperature variation is significant → hydraulic fluid performance may fluctuate ●  If maintenance is insufficient → leakage issues are more likely to occur   Conclusion:If the application involves high load and high reliabili...

 DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
DERVOS Valve Completes Renewal of API 6D and API 600 Certifications
2026-04-17

Recently, DERVOS Valve successfully passed the audit by the American Petroleum Institute (API). The company’s API Spec 6D certification for pipeline valves has been renewed, and the API 600 certification has also been issued. Both certificates are valid through 2029.   What is an API6D certificate?   API 6D is an internationally recognized standard for valves used in oil and gas pipeline transportation systems. It covers the full process requirements for design, manufacturing, and inspection of products such as ball valves, gate valves, and check valves. The certification typically requires renewal audits every three years.     What is an API600 certificate?   API 600 is an internationally recognized standard for steel gate valves used in oil and gas refinery applications. It defines requirements for design, materials, manufacturing, inspection, and testing. This certification is generally subject to renewal every three years to maintain validity.   According to available information, the audit covered multiple aspects, including quality management system operation, production process control, inspection equipment calibration, and personnel qualifications. During the audit, the API inspection team conducted an on-site review of the entire process at DERVOS Valve, from raw material procurement to final product delivery.   A representative from the company’s quality department stated that DERVOS Valve has been continuously improving its standardized system management and has established a quality control system covering the full product lifecycle. Key production processes are supported by standardized work instructions, and inspection records are fully traceable to individual orders.   The successful renewal of these certifications demonstrates that DERVOS Valve continues to meet API requirements in product manufacturing and quality assurance within the industrial valve sector. It also supports the company’s qualification to supply products for international projects such as oil and gas pipelines and LNG receiving terminals.   The company stated that it will continue to focus on standardized production and process management to ensure the effective operation of its quality management system.

Globe Valv
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Bellow Seal Globe Valve 1.5 Inch 150LB Forged Steel

  • Product Origin:

    China
  • Color:

    Customization
  • Shipping Port:

    Ningbo/Shanghai,China
  • Lead Time:

    30~55 days Ex Works After Order Confirmation
  • Material:

    ASTM A105
  • Method of Operation:

    Handwheel
Inquiry now
Product Detail

The bellows seal globe valve adopts the bellows seal design, which completely eliminates the shortcomings of the normal valve stem packing seal aging and easy to leak, not only improves the energy efficiency, increases the safety of the production equipment, reduces the maintenance cost and frequent maintenance. It also provides a clean and safe working environment.Its simple structure and the low price makes it almost no "competitors". 


Quick Detail

Type

Globe Valve

Norminal Size

1.5 Inch

NorminalPressure

150LB

Construction

Bolted Bonnet, Outside Screw & Yoke, Rising Stem, Bellow Seal

ConnectionType

RF Flange

Operation

Handwheel

Design Code

ASME B16.34, API 602

Face to Face

ASME B16.10

Flange End

ASME B16.5

Test & Inspection

API 598

Body Material

ASTM A105

ApplicableTemp

-29℃~+425℃

Application

Water, Oil, Gas


Structure Feature

1. Double seal design (corrugated pipe + packing). If the bellows fails, the stem packing will also be avoided;
2. External leakage, and in line with international sealing standards;
3. No fluid loss, reduce energy loss, and improve plant equipment safety;
4. Long service life, reduce the number of maintenance, reduce operating costs;
5. Rugged bellows seal design, ensuring zero leakage of the valve stem, providing maintenance-free conditions.


Technical Drawing

Dimension


Our Service

Dervos customer service is one of our biggest competitive advantages. In Dervos, we provide-

 

1.Quotation within 24 hours or no later than 3 days

This will let you meet the quotation submission deadline and enhance your working efficiency

 

2.Weekly status report of your order

In this way, you will have a clear picture of your order. You do not need to waste time on pushing us for status update

 

3.An 18-month warranty period

A warranty certificate will issued after shipment and you will not have any concern after buying valves.

 

4.Solutions to complaints within 3 days

Quick and responsible actions to complaints will protect your reputation and reduce the financial loss as much as possible.


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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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Bellow Seal Globe Valve 1.5 Inch SW A105N OS&Y

The 1.5 inch 800LB bellow seal globe valve is designed with outside screw and yoke, handwheel operation, sw end. The reduced port globe valve is has forged steel A105N body. Design Feature 1.Outside screw and yoke 2.Rising stem 3.Bolted bonnet design 4.Bellow seal packing for reliable stem sealing 5.Reduced bore design 6.Handwheel Operated Quick Detail Type Globe Valve Size 1.5'' Design Pressure Class 800 Structure BB, OS&Y, Reduced Port, Bellow Seal Packing Connection Type Socket Weld Operation Handwheel Design Code API 602 End to End ASME B16.10 Connection End ASME B16.11 Pressure & Temperature ASME B16.34 Test & Inspection Standard API 598 Body Material Forged Steel ASTM A105 Trim Material Trim 8 Applicable Temperature -29℃~+425℃ Application W.O.G Origin China Related Knowledge What is a bellw seal valve? For bellow seal globe valves, the lower end bellows is welded on the valve stem to prevent the process fluid from eroding the valve stem. The other end is placed between the valve body and the valve cover to form a static seal. The double seal design ensure that if bellow seal pakcing fails, the stem packing will also function.  The bellow seal globe valves are applicable for media like steam, flammable, explosive, heat transfer oil, high purity, and toxic media etc. Special Tests Besides general tests we will do (hydraulic and air test), we could also do tensile strength test, metallographic test, fugitive emission test, and NDE test (UT,RT,PT,MT) upon customers’ specific requests.

Bellow Seal Globe Valve PN40
Cast Steel Bellow Seal Globe Valve DN65 PN40 1.0619

Dervos bellow seal globe valve is designed as per EN13709 with face to face dimesnsion per EN558. The special designed bellow seal make sure zero leakage from stem. Quick Detail Type Globe Valve Norminal Size DN 65 NorminalPressure PN 40 Construction Bolted Bonnet, Rising Stem, Bellow Sealed ConnectionType RF Flange Operation Handwheel Design Code EN13709 Face to Face EN 558 Connection EN1092 Test & Inspection EN12266 Body Material Carbon Steel 1.0619 Bellow Material SS304, SS316, SS316L and etc ApplicableTemp -29℃~+420℃ Application Water, Oil, Gas Structure Feature 1. Standard design of double-wall bellow seal 2. Heat-dissipating bonnet design; 3. With lubricant storage device; 4, With design of circlip to fix stem nut; 5. Reasonable product structure, reliable sealing performance and good appearance; 6. The sealing surface is welded with Co-based hard alloy, which has good wear resistance, corrosion resistance, anti-friction performance and long service life; 7. Stem has nitriding treatment with good corrosion resistance and anti-friction performance; 8. With position indicator for stem movement;

DN200 PN16 Bellow Seal Globe Valve, RF, Body 1.4408
DN200 PN16 Bellow Seal Globe Valve, RF, Body 1.4408, EN13709

DN200 PN16 Bellow Seal Globe valve is made according to BS EN 13709 standard. The valve body is made of EN 10213 1.4408. It has the structural characteristics of body cover bolt, rising pole bracket, angle type, corrugated pipe seal and structural length of 255mm. Its connection mode is RF. And it has hand wheel operation mode.

1 300LB Forged Steel Bellows Globe Valve LF2 RF API602
1" 300LB Forged Steel Bellows Globe Valve LF2 RF API602

1" 300LB Forged Steel Bellows Globe Valve is made according to API602 standard. The valve body is made of A350-LF2+316. It has the structural characteristics of Welded Bonnet, Rising Stem (OS&Y), Bellows Type. Its connection mode is RF. And it has Handle Wheel operation mode.   Product Parameters   Type Forged Steel Bellows Globe Valve Size 1” Pressure 300LB Connection RF Operation Hand wheel Body Material A350-LF2+316 Design Norm API602, ASME/B16. 34 Face to Face ASME/B16.10 Flange dimension conform ASME B16.5 Test & Inspection Code API598 Temperature -46 ~ 345°C Applicable Medium Water, Oil and Gas   Features 1. LF2 forged steel body offers excellent low-temperature toughness and structural reliability for 300LB service.   2.Bellows-sealed globe valve design compliant with API 602 eliminates stem leakage and ensures safe, precise flow control.   Technical Drawing Dimension Checking Pressure Testing Nameplate & Packing    

Bellows Sealed Globe Valve PN16 DN200 EN 13709 HandWheel
Bellows Sealed Globe Valve PN16 DN200 EN 13709 HandWheel

PN16 DN200 Sealed Globe Valve is made according to EN 13709 standard. The valve body is made of 1.4408. It has the structural characteristics of Bolted Body-Bonnet, OS&Y, Angle Type, Bellows Sealed. Its connection mode is RF. And it has Hand Wheel  operation mode.   Product Parameters   Type Sealed Globe Valve Size DN200 Pressure PN16  Connection RF Operation Hand Wheel Body Material 1.4408 Design Norm EN 13709 Face to Face Client's Std. Flange Ends BS EN 1092-1 B1 Test & Inspection Code BS EN 12266 Temperature -60 ~ 300°C Applicable Medium Water, Oil and Gas   Features 1.DIN Bellows Sealed Stop Valve PN16 DN200 EN 13709 provides zero stem leakage with bellows sealing design, ideal for hazardous and high-purity media applications (bellows sealed stop valve DN200 PN16). 2.Handwheel Operated Bellows Globe Valve ensures precise manual control and long service life, suitable for industrial systems requiring reliable isolation (EN 13709 bellows sealed valve DN200).   Technical Drawing Dimension Checking Pressure Testing Spectrum Nameplate & Packing Inspection Report

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    If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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