In any efficient and reliable lubrication system, oil cleanliness is a core factor affecting equipment lifespan and operational efficiency. Strainers, as the front-line filtration devices in lubrication systems, play a critical role in pre-filtration. However, engineers and operators often raise the following questions: Can oil pass through strainers smoothly? What exactly is the function of a strainer? How does it differ from subsequent fine filters? This article systematically explains the role of strainers in lubrication systems, covering their working principles, pre-filtration objectives, and practical applications across different systems. 1. Can Oil Pass Through a Strainer? Answer: Yes, but with limitations. (1) Strainer Structure Allows Oil Flow A strainer is fundamentally a low-precision filter made of stainless steel mesh or perforated metal plates. It features uniform pores, typically sized between 80–500 μm (micrometers), allowing most clean oil to flow through unimpeded. (2) Contaminants Are Blocked Particles such as metal shavings, seal fragments, and carbon deposits in the oil are intercepted by the strainer, preventing them from entering the oil pump or other critical components. (3) Oil Temperature and Viscosity Affect Flow Efficiency Low temperatures or high-viscosity oil may reduce flow rates or even cause blockages. This is one reason for low oil pressure during system startup. 2. Objectives and Significance of Pre-Filtration (1) Protecting the Oil Pump Internal pump components (gears, impellers, or plungers) are highly sensitive to solid particles. Pre-filtration prevents particles from entering the pump, avoiding premature wear or seizure. (2) Reducing Load on Primary Filters By intercepting large contaminants, strainers allow primary filters (e.g., oil filter cartridges) to focus on finer impurities, extending their service life and maintaining stable system flow. (3) Lowering System Failure Rates Pre-filtration reduces risks such as pump failure, orifice blockages, and lubrication breakdown caused by foreign particles, enhancing overall system reliability. 3. Typical Applications of Pre-Filtration Devices Application System Strainer Installation Position Strainer Type Internal Combustion Engine Lubrication Oil sump → Pump inlet Coarse metal strainer Hydraulic Systems Tank outlet → Pump suction port Suction strainer or basket strainer Turbine Lubrication Systems Pump inlet Dual-chamber switchable suction strainer Transmission/Clutch Systems Oil sump → Circulation pump inlet Perforated plate + magnetic strainer 4. Design and Usage Considerations for Strainers (1) Pore Size Selection Must Align with System Precision Requirements 80–100 μm: Typical for engine oil systems. 150–300 μm: Used in hydraulic equipment. >400 μm: Suitable for low-pressure or open-loop systems. (2...
Ball valves, with their simple structure, easy operation, and excellent sealing performance, have become widely used control components in both industrial and residential sectors. Particularly in water supply systems, an increasing number of engineers and installers are choosing ball valves as the primary fluid control device. But are ball valves truly suitable for water systems? How should one properly select and install them to ensure long-term stable operation? This article provides a comprehensive overview from the perspectives of structural principles, performance characteristics, and application recommendations. 1. Advantages of Ball Valves in Water Systems (1) Quick Opening and Closing Ball valves can complete the opening and closing operation with a simple 90° rotation, making them easy to operate and highly responsive—ideal for emergency situations or water systems that require frequent switching. (2) Excellent Sealing Performance High-quality ball valves are equipped with PTFE or reinforced sealing materials, enabling zero leakage. They are particularly suitable for water supply systems in residential buildings, commercial complexes, and industrial facilities where sealing performance is critical. (3) Compact Structure and Space-Saving Compared to gate valves or globe valves, ball valves occupy less space and offer flexible installation, making them ideal for water modules with high equipment integration. (4) Strong Corrosion Resistance Ball valves made of stainless steel, brass, or plastic materials (such as UPVC) offer excellent corrosion resistance, capable of handling various water qualities (soft water, hard water, reclaimed water) and different additives. 2. Application Scenarios Analysis Ball valves are suitable for the following types of water systems: (1) Domestic Water Systems: Such as internal building water supply, point-of-use control for sanitary fixtures, and garden irrigation systems. (2) Industrial Water Systems: Such as cooling water circulation systems, boiler feedwater systems, and water supply for cleaning equipment. (3) Water Treatment Systems: Including reverse osmosis pretreatment, greywater recycling, and wastewater transfer processes. (4) Special Applications: High-pressure hot water systems or cleaning water containing chemical additives. However, caution should be exercised in the following scenarios: (1) High-Frequency Modulation Conditions Standard ball valves are not suitable for precise flow regulation. It is recommended to use V-port ball valves or control-type electric ball valves. (2) Water Containing Sand, Gravel, or High Levels of Suspended Solids A Y-strainer should be installed to prevent particle blockage or damage to the sealing surfaces. (3) High-Temperature Hot Water Systems High-temperature ball valves with metal sealing structures should be selected to prevent seal aging and deformation. 3. Key Selection Criteria To ensure stable operation o...
Ball valves are widely used industrial flow control components, commonly found in applications such as water treatment, oil and gas, chemical processing, HVAC systems, and the food and pharmaceutical industries. Thanks to their compact structure, quick shut-off capability, and excellent sealing performance, ball valves play a critical role in various fluid systems. However, even the most reliable ball valve can encounter failures after prolonged operation. When a ball valve fails, it can compromise the stability of the entire system and, in severe cases, lead to media leakage or even safety incidents. Therefore, understanding the root causes of ball valve failure and implementing effective preventive measures is essential for engineers and maintenance personnel. 1. Seal Failure Cause: Seal failure in ball valves is often caused by seat wear, debris accumulation, or aging of sealing materials. This issue is especially common in high-temperature, high-pressure, or corrosive media environments. Prevention Tips: To extend the service life of the seal, choose ball valves with PTFE or metal seats that are compatible with the process media. Regularly clean the seat area and establish a replacement schedule based on the operating conditions. 2. Corrosion or Scratches on the Ball Surface Cause: When a ball valve is used with media containing acids, alkalis, high salt content, or abrasive particles, improper material selection can lead to corrosion, pitting, or surface scratches. These issues reduce sealing performance and affect smooth operation. Prevention Tips: Select stainless steel ball valves (such as 304 or 316 grades) or special alloy ball valves based on the specific media characteristics. Additionally, install a strainer or filter to minimize solid particle intrusion and protect the valve internals. 3. Stem Breakage or Seizure Cause: The valve stem, which transmits torque to the ball, may experience metal fatigue and fracture under frequent operation or excessive torque. Seizure can also occur due to bearing wear or lack of lubrication. In some low-quality ball valves, insufficient structural design margin further increases the risk of stem failure. Prevention Tips: Use ball valves with blow-out proof stem designs to enhance operational safety. Ensure that operating torque stays within the valve’s rated limits, and apply lubricant regularly to reduce friction and wear, extending service life. 4. Improper Installation or Operation Cause: Human errors such as incorrect installation direction, loose flange connections, or frequent forceful operation are major contributors to early ball valve failure. In the case of electric or pneumatic ball valves, signal control errors can also lead to misoperation or valve jamming. Prevention Tips: Always follow the manufacturer’s installation guidelines, ensure proper alignment and secure flange connections. Install limit switches and torque protection devices to safeguard...
2" 600LB inverted pressure balanced lubricated plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of inverted pressure balance type, oil sealed. Its connection mode is RF. And it has Lever operation mode.
Payment:
30% when order confirmed, 70% before shipmentProduct Origin:
ChinaColor:
CustomizationShipping Port:
Shanghai, ChinaLead Time:
30~60 days Ex Works after order confirmationMaterial:
A216 WCBMethod of Operation:
LeverProduct Description
|
Type |
Lubricated Plug Valve |
|
Size |
2" |
|
Pressure |
600LB |
|
Connection |
RF |
|
Operation |
Lever |
|
Body Material |
A216 WCB |
|
Design Norm |
API 6D |
|
Face to Face Dimension |
ASME B16.10 |
|
Flange Dimension |
ASME B16.5 |
|
Pressure-Temperature |
ASME B16.34 |
|
Fire Safe |
API 6FA |
|
Test & Inspection Code |
API 598 |
|
Temperature |
≤ 80°C |
|
Applicable Medium |
Water, Oil and Gas |
Features
1. Due to the presence of pressure balancing devices, the valve requires less operating torque for opening and closing, making it easy to operate and less prone to jamming. Even under high-pressure conditions, it can be easily opened and closed, reducing the requirements for the driving device;
2. Most inverted pressure balanced plug valves have bidirectional sealing function, which can achieve reliable sealing in both forward and reverse directions of the medium, improving the safety and applicability of the valve.
Technical Drawing
Dimension Checking
Pressure Testing
Nameplate & Packing
Inspection report
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The 8 inch lubricated plug valve features in inverted and pressure balanced type structure. The flanged metal seated plug valve is suited for natural gas application. Quick Detail Type Plug Valve Size 8'' Design Pressure 300LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Metal Seated Connection Type Flanged Connection Operation Gear Operated Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API 598 Body Material WCC Temperature Range -29℃~+425℃ Application Water, Oil, Gas Dimension Class Size 1 1/2 2 2 1/2 3 4 6 8 10 12 300 B 191 216 241 283 305 403 419 457 502 C 156 165 191 210 254 318 381 445 521 D 20.6 22.2 25.4 28.3 31.8 36.5 41.3 47.6 50.8 E 169 178 219 235 362 F 106 118 143 165 187 248 300 392 O 73 92.1 105 127 157 216 270 324 381 Weight(RF) 16 21 38 60 101 192 281 508 Related Knowledge What is a plug valve? Plug valve is a quater-turn valve whose plug rotates around the centerline of valve body to realize on-off function. The plug valve is used for cutting off, distributing and changing the flow directoin. Currently, plug valves are mainly applicable for small size, normal temperature, and low pressure conditions. The advantages of plug valve are shown below: -Quick opening and closing the valve -Small fluid resistance -Reliable leak-tight service -Available inline maintenance
Inverted Pressure Balanced Lubricated Plug Valve is 2 inch and WCB body with metal seated. Apply to temperature lower than 80℃. Quick Detail Type Plug Valve Size 2” DesignPressure 150LB Construction Lubricated Type Plug Valve Connection Type Flange Connection Operation Lever/Wrench Design Code API6D Face to Face ASME B16.10 End Connection ASME B16.5 Pressure & Temp ASME B16.34 Test & Inspection API6D Body Material A216 WCB Temperature Range <80℃ Application WOG
The inverted pressure balanced lubricated plug valve is 2inch and 150 LB. Manufactured as per API6D, the valve is capable in manifolds and production services of oil fields, asphalt plants, others.
Quick Detail Type Plug Valve Size 1'' DesignPressure 600LB Construction Lubricated Type, Inverted Type, Pressure Balanced Type, Connection Type FNPT Operation Lever Operation Design Code API6D End Connection ASMEB1.20.1 Pressure & Temp ASME B16.34 Test & Inspection API 598 Fire Safe API 6FA Body Material A105 Temperature Range ≤80℃ Application Water, Oil, Gas Features --Reliable sealing performance and small torque; --Full bore --Low emission packing; --Fire safe design; --Optional locking device Technical Drawing Dimension Check Witnessing Tests Packing Why choose Dervos as your partner? One Stop Service Here in Dervos, we can provide you with one stop service by our complete product list, it means, you don’t need to search for various suppliers for different types of valves, and it will surely save your time and energy. All you need to do is choose Dervos and we will provide complete solutions to you. On Time Delivery Dervos keeps a high percentage of on time delivery. Why could we achieve that? Our purchasing team follows the order very closely. Plus, our QC and sales person will also do monitoring job on each order. Strict Quality Control All the members in the QC team are very experienced and professional. For each order, they will check the raw material, manufacturing process, do the pressure testing on shell and seal, and check the valve dimension per assembly drawing. Lastly, they will inspect the painting and packaging.
The 1 inch self-lubricated or non-lubricated plug valve is made of A315 CF3 as per API 599. It enjoys outstanding sealing and anti-corrosion performance, owing to its PTFE seat. Besides that, the sleeve type valve is only suitable for the normal temperature up to 120 degree. Quick Detail Type Plug Valve Size 1'' Design Pressure 150LB Construction Self-Lubricated Type, Sleeved Type, Soft Seat Connection Flange Operation Lever Operation Design Code API 599 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection API 598 Body Material A351 CF3 Temperature Range -29℃~+120℃ Application Water, Oil, Gas Dimension Checking Hydro-static Testing
The 8 inch plug valve is designed per API 6D with Class 150 RF flange and gearbox operation. The inverted plug valve is made of LCB. Dervos could offer customizing service by providing clients with valves in different sizes, materials, standards, design pressure, structure, operation type and connection type. Quick Detail Type Plug Valve Size 8'' Design Pressure 600LB Construction Inverted Type, Lubricated Type, Pressure Balanced Connection RF Flange Operation Gearbox Design Code API 6D Face to Face ANSI B16.10 End Connection ANSI B16.5 Test & Inspection API 598 Body Material LCB Temperature Range -46℃~+425℃ Application Water, Oil and Gas Dimension
1" 600LB plug valve is made according to API 6D standard. The valve body is made of A105. It has the structural characteristics of oil sealed and full bore. Its connection mode is FNPT. And it has handle (with locking device) operation mode.
2" 900LB plug valve is made according to API 6D standard. The valve body is made of A995 5A. It has the structural characteristics of oil sealed and full bore. Its connection mode is RF. And it has lever operation mode.
1" 600LB plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of inverted pressure balance lubricated and fire safe conform to API 6FA. Its connection mode is RF. And it has lever operation mode.
1" 3000PSI lubricated plug valve is made according to API6D standard. The valve body is made of A105. It has the structural characteristics of inverted pressure balance type. Its connection mode is NPT. And it has lever operation mode.
2" 150LB inverted pressure balanced lubricated plug valve is made according to API 6D standard. The valve body is made of A216 WCB. It has the structural characteristics of short structure, inverted oil seal, body valve seat. Its connection mode is RF. And it has lever operation mode.
The 12 inch 600LB trunnion mounted ball valve has gearbox, RTJ flange, fire safe design per API 607. The 3 piece ball valve is designed per API 6D. Design Feature & Benefit 1.Small flow resistance means less pressure drop 2.Simple valve structure and light weight 3.Diversified sealing material available, from metal material TCC, satellite, stainless steel to soft material PTFE, Teflon, Nylon, Peek and etc 4.Good performance of both metallic sealing and soft sealing 5.Convenient and swift operation of the valve 6.Easy to maintain due to renewable seat ring 7.When fully opened or closed, the valve sealing face is isolated from medium corrosion. 8.Wide range of application in terms of size and pressure rating Quick Detail Type Ball Valve Size 12" Pressure Class 600 Construction Trunnion Mounted Ball, Three-Piece Type, Side Entry Connection RF Flange Operation Gear Operated Body Material ASTM A105 Design & Manufacture API 6D Pressure & Temp ASME B16.34 Face to Face ASME B16.10 End Connection ASME B16.5 Test & Inspection Code API 598 Fire Safe API 607 Temperature Range -29℃~+200℃ Medium Water, Oil and Gas Origin China Material Specification No Part Name Carbon steel to ASTM Stainless Steel to ASTM WCB LCB CF8 CF8M CF3 CF3M 1 Underplate WCB LCB CF8 CF8M CF3 CF3M 2 Underplate Bolt A193 B7 A320 L7 A193 B8 3 Trunnion A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 4 Body A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 5 Bonnet Nut A194 2H A194 4 A194 8 6 Bonnet Bolt A193 B7 A320 L7 A193 B8 7 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M 8 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE 9 Shaft Sleeve SS/graphite 10 Seat Ring RPTFE or POM 11 Ball A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M 12 Seat A105/Ep.Cr or F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 13 Spring 17-17PH(inconel for NACE)Ni-cr Alloy 14 O-Ring Viton 15 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 16 Sealing Cover A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L 17 O-Ring Viton 18 Gear Actuator The material is according to ASTM standard Related Knowledge What is difference between floating and trunnion ball valve? The ball part of floating ball valve is movable. Under the pressure of medium, the ball has a certain displacement and presses on the sealing surface of outlet end to ensure its tight sealing. The floating structure is suitable for ball valve with small size and low & medium pressure rating. The ball part of trunnion mounted ball valve is fixed. Under the medium pressure, the floating seat will move towards the ball to ensure the sealing. The trunnion mounted ball valve is often with larger size and higher pressure.
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