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  • Installation Techniques and Operating Procedures for Pneumatic Control Valves
    Installation Techniques and Operating Procedures for Pneumatic Control Valves Aug 08, 2024
    1. Adhere to Correct Installation Techniques Always follow the installation instructions and precautions provided by the control valve (regulating valve) manufacturer. 2. Read the Operating Manual Before installing the valve, read the instruction manual thoroughly. The manual introduces the product and outlines safety precautions and measures to be taken before and during installation. Following the guidelines in the manual ensures a smooth and successful installation process. 3. Confirm Cleanliness of Pipelines Foreign objects in the pipeline can damage the valve's sealing surfaces or even hinder the movement of valve trim, balls, or butterfly discs, preventing the valve from closing properly. To reduce the likelihood of hazardous situations, clean all pipelines before installing the valve. Verify that all dirt, metal shavings, welding slag, and other foreign matter have been removed. Additionally, inspect pipe flanges to ensure a smooth gasket surface. If the valve has threaded connection ends, apply a high-grade pipe sealant to the male threads of the pipe. Avoid applying sealant to the female threads, as excess sealant can be squeezed into the valve body, causing trim jamming or dirt accumulation, which in turn leads to improper valve closure. 4. Inspect the Control Valve (Regulating Valve) (1) Although valve manufacturers take steps to prevent transportation damage, such damage can still occur and should be detected and reported before installation. (2) Do not install valves known to be damaged during transportation or storage. (3) Before installation, inspect and remove all shipping blocks, protective plugs, or covers from the gasket surface. Examine the valve body interior to ensure no foreign objects are present. 5. Adopt Good Piping Practices Most control valves (regulating valves) can be installed in any position. However, the most common practice is to mount the actuator vertically and above the valve. If horizontal mounting of the actuator is necessary, consider adding an additional vertical support. Ensure the valve body is installed with the flow direction aligned with the flow arrow or as indicated in the instruction manual. 6. Ensure Sufficient Space Above and Below the Valve Maintain adequate space above and below the valve to facilitate easy removal of the actuator or valve trim during inspection and maintenance. Space requirements can typically be found on the valve manufacturer's dimensional drawings. For flange-connected valve bodies, ensure accurate flange alignment for uniform gasket surface contact. After aligning the flanges, tighten the bolts gently and finally in an alternating pattern. Proper tightening avoids uneven gasket loading, helps prevent leaks, and reduces the risk of flange damage or even cracking. This precaution is particularly important when connecting flanges made of different materials than the valve flanges. Pressure piping installed upstream and downstream of the control valve aids in flow or pressure ...
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  • How to Choose A Suitable Heating Jacket Gate Valve?
    How to Choose A Suitable Heating Jacket Gate Valve? Aug 08, 2024
    The Heating Jacket Gate Valve plays a crucial role in industries such as oil, chemical, and pharmaceutical sectors. Its primary function is to maintain the temperature of the valve and its internal fluid by circulating a heating medium within the jacket, preventing the fluid from solidifying or freezing due to a drop in temperature. Selecting the appropriate Heating Jacket Gate Valve is crucial for ensuring smooth process flow and extending the equipment's lifespan. 1. Understand the Process Requirements (1) Working Temperature and Pressure Determine the operating temperature and pressure range of the pipeline system to select a Heating Jacket Gate Valve suitable for these conditions. The valve's material and structure must be able to withstand these parameters. (2) Medium Characteristics Understand the physical and chemical properties of the medium, including its corrosiveness, viscosity, and whether it tends to crystallize or solidify. Choose valve materials and sealing materials that are compatible with the medium to prevent corrosion and leakage. (3) Heating Medium Determine the type of heating medium (such as steam, hot oil, or electrical heating) and select a jacket design and materials that are compatible with it. Different heating media have varying design requirements for the jacket, so choose the type that best suits the application. 2. Choose the Appropriate Valve Material (1) Valve Body Material Common valve body materials include cast steel, stainless steel, and alloy steel. When selecting, consider the corrosiveness of the medium and the operating temperature. For highly corrosive media, stainless steel or alloy steel is a better choice. (2) Sealing Material The choice of sealing material should consider the chemical properties of the medium and the operating temperature. Common sealing materials include PTFE and flexible graphite. Select the appropriate sealing material based on the specific operating conditions. 3. Pay Attention to Valve Size and Connection Method (1) Valve Size Select the appropriate valve size based on the pipeline diameter to ensure that the valve connects smoothly with the piping system and does not affect the flow during operation. (2) Connection Method Common connection methods for Heating Jacket Gate Valves include flanged connections and welded connections. Depending on the pipeline design, choose the appropriate connection method: flanged connections facilitate easy disassembly, while welded connections offer greater reliability. 4. Consider the Operation Mode of the Valve (1) Manual Operation For applications with lower operation frequencies or where automatic control is not required, a manually operated Heating Jacket Gate Valve is a cost-effective and practical choice. (2) Automatic Operation If remote control or automated operation is required, you can choose a Heating Jacket Gate Valve equipped with an electric or pneumatic actuator. This type of valve can be controlled through a control system to ac...
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  • What Is a Flanged Plug Valve?
    What Is a Flanged Plug Valve? Aug 02, 2024
    A flanged plug valve is a widely used valve equipment in the industrial field, primarily designed to control the flow of fluids, such as liquids or gases. I. Definition and Working Principle A flanged plug valve controls fluid flow by rotating a valve plug (or stopper). The valve plug is typically cylindrical and rotates around the centerline of the valve body. When the plug is rotated to a position perpendicular to the pipeline axis, the valve is closed, preventing fluid passage. Conversely, when the plug aligns parallel to the pipeline axis, the valve is open, allowing fluid to flow smoothly. Additionally, the plug valve can adjust the rotation angle of the plug as needed to achieve precise control over fluid flow rates. II. Structural Characteristics 1. Flanged Connection: The flanged plug valve connects to the piping system via flanges, offering excellent versatility and sealing performance. Different standard flanges and materials can be selected based on requirements. 2. Rotating Plug: The plug serves as the key component, controlling the opening and closing of the valve channel through rotation, thereby regulating fluid flow. 3. Sealing Structure: The sealing surface between the gate plate and valve body typically employs metal gaskets or packing to ensure the valve's sealing performance. III. Application Areas Due to its simple structure, ease of operation, and excellent sealing properties, the flanged plug valve finds widespread use in various industries: 1. Petrochemical Industry: Used for transporting, regulating, and controlling various corrosive media in oil refining, chemicals, and related sectors. 2. Power Industry: Controls the flow of cooling water, steam, and other media to ensure the smooth operation of power equipment. 3. Food and Beverage Industry: Favored for its smooth channel and absence of dead zones, making it easy to clean and drain impurities, thus widely used in food, beverage, and pharmaceutical industries. 4. Other Industries: Also plays a vital role in sectors such as wastewater treatment and automobile manufacturing. IV. Precautions Regularly maintain and clean the valve to prevent impurities or sediment from accumulating within the valve channel, ensuring its proper function. Select appropriate valve materials and sealing structures based on the media's properties and the valve sealing surface's erosion resistance. Ensure correct valve installation orientation during installation and use to prevent leaks or damage caused by improper installation.
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  • Introduction to Aeration Butterfly Valve
    Introduction to Aeration Butterfly Valve Jul 31, 2024
    The aeration butterfly valve is a crucial device widely used in ventilation, air conditioning systems, flue gas discharge, and dust removal systems. It is designed to control the flow of gases in low-pressure, large-diameter pipelines. 1. Basic Structure The structure of the aeration butterfly valve is relatively simple and mainly consists of the following components: 1. Valve Body: The valve body is the main part of the aeration butterfly valve, usually made of cast iron, stainless steel, or carbon steel to ensure its strength and corrosion resistance. 2. Valve Disc: The valve disc is the core component of the aeration butterfly valve. It is typically disc-shaped and can rotate to regulate the gas flow. 3. Valve Stem: The valve stem connects the valve disc to the actuator, transmitting the operating torque to rotate the valve disc. 4. Actuator: The actuator includes manual, electric, or pneumatic devices used to control the opening of the valve disc, thus adjusting the gas flow. 5. Seal Ring: The seal ring is installed between the valve body and the valve disc to ensure good sealing performance when the valve is closed. 2. Working Principle The working principle of the aeration butterfly valve is to control the gas flow in the pipeline by rotating the valve disc. When the valve disc is perpendicular to the direction of the airflow, the valve is in a fully open state, allowing gas to flow freely. When the valve disc is parallel to the direction of the airflow, the valve is in a closed state, completely blocking the gas flow. The angle of the valve disc can be adjusted between 0° and 90°, allowing for precise flow control. 3. Main Features (1) Simple structure: The aeration butterfly valve has a simple structure with few components, making it compact, lightweight, and easy to install and maintain. (2) Convenient operation: The aeration butterfly valve can be operated manually, electrically, or pneumatically, offering flexible and convenient adjustment. (3) Good sealing performance: High-quality sealing materials ensure that the valve has good sealing performance when closed, effectively preventing gas leakage. (4) Low flow resistance: The valve disc has low resistance within the pipeline, resulting in minimal pressure loss during gas flow, which improves system efficiency. (5) Strong adaptability: The aeration butterfly valve is suitable for various ventilation and air conditioning systems, as well as for gas flow control in smoke exhaust and dust removal systems. 4. Application Fields (1) HVAC systems: In the ventilation and air conditioning systems of buildings, aeration butterfly valves are used to regulate the airflow, controlling the indoor temperature and humidity. (2) Industrial ventilation systems: In industrial production processes, aeration butterfly valves control the ventilation within factories, removing harmful gases and maintaining a good working environment. (3) Flue gas emission systems: In large industrial equipment such as therm...
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  • Precautions for Installing Flanged Check Valves
    Precautions for Installing Flanged Check Valves Jul 26, 2024
    When installing flanged check valves, the following precautions should be taken to ensure their proper operation and long-term use: 1. Preparation before Installation Inspect the valve: Ensure that the valve has not been damaged during transportation and that there are no foreign objects inside the valve body. Clean the pipeline: Clean debris such as weld slag and rust from inside the pipeline to prevent them from entering the valve body. Verify parameters: Check the pressure, temperature, material, and other parameters on the valve's nameplate to ensure they meet the requirements of the working conditions. 2. Installation Position and Direction Flow direction marking: Ensure that the arrow marking on the valve is consistent with the flow direction of the medium in the pipeline. Vertical installation: Check valves are typically installed vertically, with the valve disc free to open and close. When installed horizontally, ensure that the valve disc can move freely. 3. Flange Connection Align flanges: Ensure that the flanges of the pipeline and valve are aligned to avoid offset or stress concentration. Flange gasket: Select the appropriate gasket material and place it correctly between the flanges to prevent leakage. Bolt tightening: Tighten the flange bolts uniformly in a diagonal sequence, gradually increasing the force to ensure uniform stress on the flange and prevent deformation. 4. Avoid Stress Pipeline support: Install appropriate supports before and after the valve to prevent the weight and stress of the pipeline from concentrating on the valve. Reduce vibration: In pipeline systems with significant vibration, take measures to reduce vibration transmission to the valve and extend its lifespan. 5. Testing and Commissioning Seal test: Conduct hydrostatic or pneumatic testing after installation to check the sealing performance of the flange connections and inside the valve. Function test: Confirm that the check valve can open and close normally during medium flow and stoppage. 6. Regular Maintenance Regular inspection: Regularly inspect the tightness and sealing performance of the flange connections to prevent loosening and leakage. Clean the valve body: Clean the inside of the valve body when necessary to prevent debris accumulation that could affect valve performance. Lubricate components: For check valves requiring lubrication, regularly inspect and add lubricant to ensure flexible valve disc movement. 7. Special Working Condition Considerations High temperature and pressure: In high-temperature and high-pressure conditions, select appropriate gasket and bolt materials to prevent leakage caused by thermal expansion and contraction or stress concentration. Corrosive media: For corrosive media, choose valves made of corrosion-resistant materials and implement corrosion prevention measures. 8. Environmental Requirements Protective measures: When installing in outdoor or corrosive environments, take protective measures for the valve, such as ap...
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  • Structure and Working Principle of Orbit Ball Valve
    Structure and Working Principle of Orbit Ball Valve Jul 25, 2024
    The Orbit Ball Valve, with its unique design and reliable performance, has been widely used in industrial fields such as oil, natural gas, and chemicals. 1. Structure of Orbit Ball Valve The structure design of the Orbit Ball Valve differs from that of a conventional ball valve. Its main components include: (1) Valve body: The body of the Orbit Ball Valve is typically made of forged or cast steel, offering high strength and corrosion resistance, and is capable of withstanding high-pressure and high-temperature environments. (2) Ball: The ball moves within the valve body through a specially designed track and is usually made of stainless steel or nickel-based alloys, providing excellent wear and corrosion resistance. (3) Seat: The seat is the part that comes into contact with the ball, typically made of metal to ensure sealing performance under high pressure and high temperature conditions. (4) Stem: The stem connects the ball to the actuator, responsible for transmitting operational torque to move the ball within the valve body. (5) Sealing System: This includes the seat seal and stem seal, ensuring no leakage of the medium. Seals are typically made of metal or high-performance polymer materials. (6) Actuator: This includes manual operation mechanisms or automated actuators used to control the opening and closing of the valve. 2. Working Principle of Orbit Ball Valve The working principle of an Orbit Ball Valve differs from that of a conventional ball valve, with its core function relying on the track movement and rotation of the ball within the valve body. The opening and closing process of an Orbit Ball Valve is as follows: Closed State: In the closed state, the sealing surface of the ball is tightly pressed against the valve seat, forming a reliable seal and preventing the flow of the medium. Opening Process: (1) Initial Eccentric Movement: When the actuator applies operational torque, the ball first moves eccentrically up or down along the track, gradually disengaging from the valve seat. This process reduces friction between the ball and the seat, preventing wear on the sealing surface. (2) Rotational Movement: After completing the eccentric movement, the ball continues to rotate 90 degrees, fully opening the passage and allowing the medium to flow smoothly through. As the ball's movement and rotation on the track occur in separate steps, the operation is smoother, and the required torque is lower. Closing Process: (1) Initial Rotational Movement: When the actuator operates in reverse, the ball first rotates 90 degrees to the closed position, thereby closing the passage. (2) Eccentric Movement: After the ball completes the rotation, it moves along the track back to the valve seat, forming a seal. This frictionless sealing process ensures high sealing performance and a long service life for the Orbit Ball Valve. 3. Advantages of Orbit Ball Valve (1) Frictionless Sealing: The eccentric and rotational movements of the Orbit Ball Valve are separ...
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