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Analysis of Valve Sealing Surface Damage Causes
Analysis of Valve Sealing Surface Damage Causes
2026-01-23

Damage to valve sealing surfaces is typically the result of multiple contributing factors, including material selection, operating conditions, operating practices, and maintenance. The following is a categorized summary of the most common causes:   1. Mechanical Damage ●  Wear: Solid particles in the medium (such as sand or welding slag) erode the sealing surface, resulting in scratches or grooves. ●  Abrasive scuffing: Frictional wear caused by relative movement of the sealing surfaces during valve opening and closing, particularly in metal-to-metal sealing pairs. ●  Impact damage: Deformation of the sealing surface caused by high-velocity fluid impingement or rapid valve opening and closing, leading to impact loading.   2. Chemical Corrosion ● Media corrosion: Acidic, alkaline, or oxidizing media directly attack the sealing surface material, such as metal corrosion caused by H₂S or chloride ions. ● Electrochemical corrosion: When sealing pairs made of dissimilar metals are exposed to an electrolyte, galvanic corrosion may occur due to electrochemical cell formation. ● Erosion–corrosion: The combined effect of corrosive media and high-velocity flow accelerates material loss on the sealing surface.   3. Thermal Damage ●Thermal fatigue:Frequent temperature fluctuations cause repeated thermal expansion and contraction of the sealing surface, leading to cracking or deformation. ●High-temperature oxidation:At elevated temperatures, the sealing surface may undergo oxidation, hardening, or burn-off, as commonly observed in steam valve applications. ●Thermal shock:Sudden exposure to high- or low-temperature media can cause cracking of the sealing surface, such as during rapid condensation or cold media ingress.   4. Improper Installation and Operation ●Installation misalignment: Incorrect valve installation or excessive piping stress can result in uneven loading on the sealing surfaces. ●Over-tightening: Excessive preload applied to the valve stem or bolting may crush or deform the sealing surface, particularly in soft-seated valves or soft sealing gaskets. ●Rough operation: Rapid opening and closing or excessive operating force can cause impact damage to the sealing surfaces.   5. Material Defects ●Improper material selection: The sealing surface material lacks sufficient resistance to process media, high temperature, or wear, such as the use of carbon steel in acidic service. ●Manufacturing defects: Defects in the hardfacing or overlay layer, including porosity, slag inclusions, or improper heat treatment, reduce wear resistance and overall sealing performance.   6. Abnormal Operating Conditions ●Cavitation / flashing: Pressure fluctuations in the fluid generate vapor bubbles that collapse and impact the sealing surface, a phenomenon commonly observed in valves installed downstream of pumps. ●Scaling / deposition: Impurities in the medium accumulate on the sealing surface, impairing tight shutoff, suc...

Dervos 2025 Team Building Trip in Guangxi Journey Across Mountains and Seas
Dervos 2025 Team Building Trip in Guangxi Journey Across Mountains and Seas
2026-01-16

In 2025, Dervos organized its annual team trip, a five-day journey to Chongzuo, Weizhou Island, and Nanning in Guangxi Province. The trip aimed to provide relaxation and strengthen team communication, offering a well-paced and content-rich experience that combined natural landscapes with local cultural immersion. In Chongzuo, the team focused on nature sightseeing. Bamboo rafting tours allowed close observation of the local ecology and offered opportunities to see rare species such as the white-headed leaf monkey. The group also visited Detian Waterfall, experiencing its scale and flow firsthand. The overall itinerary was designed with a relaxed pace, providing ample time for rest and team bonding. Next, the team traveled to Weizhou Island. The volcanic landforms and coastal scenery added a unique visual dimension to the journey. Beyond sightseeing, participants engaged in local agricultural activities, including dragon fruit picking and banana harvesting, gaining insight into local lifestyles. The team also visited several beaches, fully appreciating the island environment. The final stop was Nanning. Team members explored the night market, sampled local specialties, and experienced the city’s daily life, bringing the Guangxi trip to a relaxed conclusion. This annual trip allowed the Dervos team to foster more natural communication and connection outside of work, recharging energy for the months ahead. Dervos remains committed to its guiding principle: I come, I see, I conquer!

Troubleshooting Guide for Valve Vibration and Noise
Troubleshooting Guide for Valve Vibration and Noise
2026-01-06

These symptoms typically indicate a mismatch in fluid conditions, valve selection, or system configuration. If left unaddressed over prolonged operation, they can accelerate valve wear and pose safety risks.   Based on field experience, this article outlines the common causes of valve vibration and noise and provides practical guidance for troubleshooting.   1. Basic Manifestations of Valve Vibration and Noise   Valve vibration usually appears as noticeable oscillations of the valve body, stem, or connected piping. Noise may present as humming, whistling, or banging sounds.   These phenomena often occur simultaneously and are primarily related to the following factors: ● Abnormal flow velocity or pressure differential ● Unstable internal forces within the valve ● Mismatch between actual operating conditions and valve design   2. Common Causes Analysis   1. Excessive Flow Velocity or Pressure Differential When the fluid passes through the throttling section of a valve at high speed, strong turbulence and pressure fluctuations are likely to occur, causing periodic impact on internal components. This issue is particularly pronounced when using standard globe valves or ball valves under regulating conditions.   Typical manifestations include: ● Noise increases as the valve opening decreases ● Vibration intensifies under high-pressure-drop conditions   2. Improper Valve Selection Incorrect valve selection is a common root cause of vibration, such as: ● Using on/off valves for prolonged throttling ● Oversized valve operating at small openings for extended periods ● Insufficient pressure rating or structural rigidity of the valve These conditions can cause unstable movement of the valve plug or ball, resulting in vibration and noise.   3. Loose or Worn Internal Components After long-term operation, the following issues are commonly observed: ● Wear of valve plugs or discs ● Increased clearance between the stem and guiding parts ● Loosened fasteners   Non-design clearances amplify fluid impact, leading to persistent noise. If vibration is accompanied by metallic knocking sounds, the condition of internal components should be checked as a priority.   4. Cavitation or Flashing In liquid service, cavitation or flashing occurs when local pressure drops below the saturation vapor pressure. Bubble collapse in high-pressure regions impacts internal components, often accompanied by noise and vibration.   Typical signs include: ● Sand- or gravel-like scraping sounds ● Rapid wear of internal components ● Significant pressure fluctuations   5. Insufficient Piping Support or System Resonance Some vibrations are not directly caused by the valve. When upstream or downstream piping lacks adequate support, or when the piping structure resonates near the fluid pulsation frequency, system resonance may occur, amplifying existing vibrations...

Two Piece Cast Steel Ball Valve
加载中...

Casting 2 Piece Ball Valve 4 Inch Class 150 Wrench

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Shipping Port:

    Shanghai China
  • Lead Time:

    30~55 days Ex Works after order confirmation
  • Material:

    Cast Steel Ball Valve WCB
  • Method of Operation:

    Lever Operated Ball Valve, Wrench Operated Ball Valve
Inquiry now
Product Detail

The 2 piece type floating ball valve has full port, fire safe design, anti blowout stem, ANSI 150 flange and lever operation. The carbon steel ball valve is designed with A216 WCB body, F316 stem and ball, PTFE soft seat.



Quick Detail

Type

Ball Valve

Size

4"

Pressure

150 LB

Construction

Floating Type Ball, Two Piece Body, Full Bore

Connection

Raised Face Flange End

Operation

Wrench Operation

Body Material

Cast Steel WCB

Trim Material

SS316 &PTFE

Design Standard

API 6D

Pressure & Temp Code

ASME B16.34

Face to Face

ASME B16.10

End Connection

ASME B16.5

Inspection Code

API 6D

Temperature Range

-29℃~+125℃

Media

Water, oil and gas



Material & Dimension

4 Inch Full Bore Ball Valve

No Part Name  Carbon steel to ASTM  Stainless Steel to ASTM
WCB  LCB CF8 CF8M CF3 CF3M
1 Body  A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Bonnet nut A194 2H A194 4 A194 8
3 Bonnet bolt A193 B7 A320 L7 A193 B8
4 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M
5 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE
6 Ball  A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
7 Seat Ring RPTFE or POM
8 Small spring Stainless Steel
9 Small ball A182 F304  A182 F316L
10 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L
11 Stem Seat PTFE
12 Stem Packing PTFE or Graphite
13 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L
14 Gland Bolt A193 B7 A193 B8
15 Galnd Flange A216 WCB A351 CF8
16 Positioning Plate Steel
17 Wrentch A216 WCB
The material is according to ASTM standard


CLASS 150
DN mm 15 20 25 40 50 65 80 100 150 200 250
NPS in 0.5 0.75 1 1.5 2 2.5 3 4 6 8 10
L
(RF)
mm 108 117 127 165 178 191 203 229 394 457 533
in 4.25   4.6 5 6.5 7 7.5 8 9 15.5 18 21
L1
(BW)
mm 140 152 165 190 216 241 283 305 457 521 559
in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22
L2
(RTJ)
mm 119 129.7 139.7 178 191 203 216 241 406 470 546
in 4.69 5.11 5.5 6.9 7.5 8 8.5 9.5 16 18.5 21.5
H mm 66 74 87 105 132 152 182 215 250 285 495
in 2.6 2.9 3.48 4.2 5.28 6.08 7.28 8.6 10 11.4 19.5
Do(W) mm 130 130 160 230 400 400 600 850 1100 1500 *350
in 5.1 5.11 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8
RF(Kg) 2.3 3 4.5 7 15 20 25 40 97 160 240
BW(Kg) 2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227
*Worm Gear or Electric actuator operated


Special Tests & Inspections
In addition to regular hydraulic testing and air testing, Dervos could also do specials test as per clients’ requests, such as PT test, RT test, UT test, cryogenic test, low leakage test, fire proof test, and hardness test and so on. 

NDE Tests and Special Tests for Industrial Valve


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