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Installation of Large Diameter Ball Valves
Installation of Large Diameter Ball Valves
2026-03-09

Large diameter ball valves are commonly used in industries such as petroleum and chemical processing, power generation, long-distance pipeline transportation, and large-scale water treatment systems. If installation is not performed correctly, it may lead to sealing leakage, valve jamming, or structural stress damage. Therefore, proper installation practices are essential to ensure long-term stable operation.   1. Pre-installation Inspection   If pre-installation inspection is insufficient, operational failures are more likely to occur during service. First, inspect the valve body for transportation damage. If scratches, impact marks, or deformation are found on the valve body or sealing surfaces, installation should be stopped and the supplier should be contacted.   Next, verify valve model, pressure rating, and connection standards. If the system design pressure does not match the valve pressure class, operational safety risks may occur. For example, if a low-pressure class valve is mistakenly used in a high-pressure pipeline system, the valve body may experience plastic deformation under water hammer impact.   It is also necessary to check the condition of the ball surface and sealing rings. If there are scratches on the ball surface, sealing performance will be reduced. This is especially critical in gas transmission systems where micro-leakage is more likely.   2. Installation Direction   Large diameter ball valves usually have a flow direction marking. If the installation direction is incorrect, the following problems may occur: If the fluid flow direction matches the design direction, the operating torque will remain more stable. If the valve is installed in reverse, the stem may experience increased mechanical load, which will accelerate stem wear during long-term operation. For double-seal bidirectional ball valves, although bidirectional flow is allowed, installation according to the marked flow direction is still recommended to ensure more uniform sealing stress distribution. In high-temperature or steam systems, if the installation direction is incorrect, thermal expansion may accelerate sealing ring aging.   3. Pipeline Stress Control   Large diameter ball valves are heavy. If installed without proper support, additional bending moments may be transferred to flange connections. If pipeline systems experience axial displacement, pipeline supports should be installed for segmented fixation. If support structures are not provided, the valve body may bear long-term gravitational tensile load, eventually causing flange seal failure. It is generally recommended to install independent supports on both sides of large diameter ball valves. If the pipeline system is subject to thermal expansion and contraction, expansion compensation devices must be installed; otherwise, sealing surfaces may gradually fail.   4. Bolt Tightening Process   Flange connections of large diameter ball valves usually ...

Unite Strength, Create the Future Together --Dervos Annual Grand Event Successfully Concluded
Unite Strength, Create the Future Together --Dervos Annual Grand Event Successfully Concluded
2026-03-02

This year’s Dervos annual conference was noticeably more grand and well-organized than in previous years.   In the morning session, each department delivered its annual work summary, reviewing key projects and achievements over the past year. Teams also openly shared the challenges encountered during implementation and the practical experience gained along the way.   Through this cross-department exchange, everyone developed a clearer understanding of one another’s responsibilities and workflows, laying a stronger foundation for future collaboration and communication.     In the afternoon session, the Outstanding Employee awards were presented. Each nominee shared their work achievements and practical experience, demonstrating a strong sense of responsibility and execution across different roles. It is precisely this proactive mindset, collaborative spirit, and down-to-earth working approach of Dervos employees that drives the team steadily toward its shared goals.     Showing up on time every single day throughout the year — that’s quite an achievement. Ian has now received the Perfect Attendance Award for two consecutive years.     During the annual conference, Dervos also presented medals and exclusive commemorative gifts to employees who have completed five years of service.     Dervos values the long-term dedication and consistent commitment of its team members, and sincerely appreciates the trust and contributions they have made over the years. For many at Dervos, the company is not only a platform for professional growth, but also a stage where shared goals and collective efforts come to life. In the evening, the annual conference transitioned into the banquet segment. Performances and interactive games were seamlessly interspersed, creating a relaxed yet organized atmosphere.     Laughter and cheers echoed throughout the venue, and in the moment the camera shutter clicked, the excitement and joy were captured in a single frame.     Eric said: "Let’s dream together, DERVOS's dream. A dream where we all play a part, piece by piece, it becomes a reality." For Dervos, the annual meeting is not just about "summarizing the year," but about bringing our hearts together, strengthening our resolve in doing the same thing, and then continuing to move forward, step by step, with steady progress.            

What Is the Difference Between Plug Valves and Ball Valves?
What Is the Difference Between Plug Valves and Ball Valves?
2026-02-20

Ball valves and plug valves differ significantly in several aspects, including structure, operating principle, mode of operation, flow control capability, sealing performance, and application scenarios. These differences enable the two types of valves to perform distinct roles in their respective fields.   Structural Differences   The ball valve, a design evolved from the plug valve, utilizes a spherical element as its core component. By rotating the ball 90° around the stem axis, the valve can be opened or closed. Its structure is straightforward, consisting primarily of a spherical closure element with a through-bore housed within the valve body.   In contrast, the structure of a plug valve is more complex. It comprises multiple components such as the valve body, bonnet, plug, seat, and stem. The closure element is a cylindrical or tapered plug that controls flow by rotating 90°, aligning or misaligning the port in the plug with the flow passage in the valve body to achieve opening or shutoff.   Operating Principle   The operating principle of a ball valve relies on the rotation of the ball to control the on-off flow of fluid. When the ball is in tight contact with the valve seat, the clearance between them is completely sealed, thereby preventing fluid leakage. When the ball rotates to a position disengaged from the seat, the fluid is allowed to flow freely through the passage inside the valve body.   The operating principle of a plug valve differs in that it primarily controls the flow passage by rotating the plug element to open or close the valve. In a plug valve, the plug is connected to the stem and rotates together with it to achieve flow control. The closure element is a tapered plug with a port, and the flow passage is designed to be perpendicular to the axis of the plug. This configuration enables the plug valve to operate more efficiently and reliably during opening and closing.   The operation of a ball valve is notably simple, requiring only a 90-degree rotation to achieve opening or closing. This design allows the flow passage to be opened or shut off quickly and smoothly when the ball is rotated by 90 degrees, providing both convenience and efficiency. In addition, ball valves offer relatively low flow resistance in the fully open or fully closed position, making them particularly suitable for applications that require rapid on-off operation.   By contrast, the operation of a plug valve is comparatively more complex, as several turns are typically required to complete the opening or closing action. The valve plug is designed in a cylindrical or tapered form and regulates fluid flow through rotation. Nevertheless, plug valves demonstrate excellent performance in flow regulation, enabling precise adjustment of the flow passage diameter and accurate control of flow rate. However, due to the relatively complicated operating process, plug valves are not well suited for frequent operation...

Two Piece Cast Steel Ball Valve
加载中...

Casting 2 Piece Ball Valve 4 Inch Class 150 Wrench

  • Payment:

    30% T/T When Order, 70% T/T Before Shipment
  • Product Origin:

    China
  • Shipping Port:

    Shanghai China
  • Lead Time:

    30~55 days Ex Works after order confirmation
  • Material:

    Cast Steel Ball Valve WCB
  • Method of Operation:

    Lever Operated Ball Valve, Wrench Operated Ball Valve
Inquiry now
Product Detail

The 2 piece type floating ball valve has full port, fire safe design, anti blowout stem, ANSI 150 flange and lever operation. The carbon steel ball valve is designed with A216 WCB body, F316 stem and ball, PTFE soft seat.



Quick Detail

Type

Ball Valve

Size

4"

Pressure

150 LB

Construction

Floating Type Ball, Two Piece Body, Full Bore

Connection

Raised Face Flange End

Operation

Wrench Operation

Body Material

Cast Steel WCB

Trim Material

SS316 &PTFE

Design Standard

API 6D

Pressure & Temp Code

ASME B16.34

Face to Face

ASME B16.10

End Connection

ASME B16.5

Inspection Code

API 6D

Temperature Range

-29℃~+125℃

Media

Water, oil and gas



Material & Dimension

4 Inch Full Bore Ball Valve

No Part Name  Carbon steel to ASTM  Stainless Steel to ASTM
WCB  LCB CF8 CF8M CF3 CF3M
1 Body  A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M
2 Bonnet nut A194 2H A194 4 A194 8
3 Bonnet bolt A193 B7 A320 L7 A193 B8
4 Cap A216 WCB A352 LCB A351 CF8 A351 CF8M A351 CF3 A351 CF3M
5 Gasket SS Spiral Wound/graphite or SS Spiral Wound/PTFE
6 Ball  A105/Ep.Cr or F6 A182 F6 A351 CF8 A351 CF8M A351 CF3 A351 CF3M
7 Seat Ring RPTFE or POM
8 Small spring Stainless Steel
9 Small ball A182 F304  A182 F316L
10 Stem A182 F6 A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L
11 Stem Seat PTFE
12 Stem Packing PTFE or Graphite
13 Gland A182 F6 A182 F304 A182 F316 A182 F304L A182 F316L
14 Gland Bolt A193 B7 A193 B8
15 Galnd Flange A216 WCB A351 CF8
16 Positioning Plate Steel
17 Wrentch A216 WCB
The material is according to ASTM standard


CLASS 150
DN mm 15 20 25 40 50 65 80 100 150 200 250
NPS in 0.5 0.75 1 1.5 2 2.5 3 4 6 8 10
L
(RF)
mm 108 117 127 165 178 191 203 229 394 457 533
in 4.25   4.6 5 6.5 7 7.5 8 9 15.5 18 21
L1
(BW)
mm 140 152 165 190 216 241 283 305 457 521 559
in 5.5 6 6.5 7.48 8.5 9.5 11.13 12 18 20.5 22
L2
(RTJ)
mm 119 129.7 139.7 178 191 203 216 241 406 470 546
in 4.69 5.11 5.5 6.9 7.5 8 8.5 9.5 16 18.5 21.5
H mm 66 74 87 105 132 152 182 215 250 285 495
in 2.6 2.9 3.48 4.2 5.28 6.08 7.28 8.6 10 11.4 19.5
Do(W) mm 130 130 160 230 400 400 600 850 1100 1500 *350
in 5.1 5.11 6.3 9 15.74 15.74 23.62 33.46 43.3 59 13.8
RF(Kg) 2.3 3 4.5 7 15 20 25 40 97 160 240
BW(Kg) 2.0 2.5 3.8 5.8 12 17 21 36 92.8 154 227
*Worm Gear or Electric actuator operated


Special Tests & Inspections
In addition to regular hydraulic testing and air testing, Dervos could also do specials test as per clients’ requests, such as PT test, RT test, UT test, cryogenic test, low leakage test, fire proof test, and hardness test and so on. 

NDE Tests and Special Tests for Industrial Valve


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